Manufacturing Engineer II

Job Description

Manufacturing Engineer II San Diego, CA $80k-$100k

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Summary

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Our company works with all branches of the military and is uniquely positioned to address the advanced requirements of special ops and elite forces with its customized, rugged computing solutions.

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The Manufacturing Engineer II is an independent early-career engineering professional responsible for developing, improving, documenting, and sustaining manufacturing processes, equipment, tooling, and product families. This position is expected to independently solve moderately complex manufacturing problems, lead small-to-medium process improvement efforts, and support the transition of new and revised products into repeatable production.

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Responsibilities

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• Provide technical guidance to production personnel
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• Contribute meaningfully to New Product Introduction (NPI), process validation, root-cause investigation.
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• Own defined manufacturing processes, production cells, equipment, or product families with limited supervision.
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• Develop, implement, optimize, and sustain manufacturing methods that support product quality, repeatability, throughput, cost, and delivery requirements.
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• Perform time studies, labor-standard development, takt-time analysis, capacity analysis, workflow evaluation, and line balancing as required.
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• Review product designs, drawings, bills of material, and specifications for manufacturability, assembly risk, serviceability, and production readiness.
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• Develop or update routings, process flows, work instructions, tooling requirements, & labor standards.
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• Support first article, process validation, and equipment qualification activities.
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• Lead small-to-medium continuous-improvement projects
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• Apply Lean manufacturing methods including 5S, Kaizen, value-stream mapping, standard work, visual management, etc.
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• Partner with Quality to investigate nonconformances, recurring defects, escapes, and process-related corrective actions.
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• Specify, design, improve, or qualify fixtures, tooling, jigs, production aids.
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• Coordinate effectively with Design Engineering, Quality, Supply Chain, Operations, Test, Customer Service, and Maintenance to resolve manufacturing issues and implement improvements.
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• Perform assigned responsibilities in accordance with ZMicro's Quality
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• Key Performance Indicators (KPI): scrap, rework, cycle time, labor efficiency, throughput, downtime, or capacity
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Requirements

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• Bachelor's degree in Manufacturing, Mechanical, Industrial, Electrical, Systems Engineering, or another relevant engineering discipline.
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• 2-4 years of manufacturing engineering or closely related experience;
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• CAD competence - Solidworks preferred
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• Demonstrated ability to independently own defined manufacturing processes or smaller engineering projects.
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• Working knowledge of process development, process optimization, time studies, labor standards, capacity analysis, line balancing, fixture/tooling development, and equipment qualification.
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• Working knowledge of Lean manufacturing methods including Kaizen, 5S, value-stream mapping, standard work, and waste reduction.
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• Working knowledge of SPC, Cp/Cpk, root-cause analysis, 8D, PFMEA, control plans, process validation, and data-driven troubleshooting
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• Ability to read and interpret engineering drawings, specifications, bills of material, and technical documentation.
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• GD&T knowledge or formal training preferred.
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• Minitab or comparable statistical-analysis software preferred.
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• Experience with ERP/MRP and/or MES systems; QAD experience is preferred.
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• Familiarity with AS9100 and regulated aerospace/defense manufacturing is strongly preferred
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