Manufacturing Engineer - Forming

Sonaca North America is a leading provider of aerospace and defense solutions, dedicated to making air and space travel safe and sustainable. With 11 North American locations, we leverage cutting‑edge technology and engineering expertise to deliver reliable and efficient products. Position Summary We are currently seeking a Manufacturing Engineer who will work independently with engineering, operations, quality, and project management teams to develop technical manufacturing solutions for new and existing programs. Responsibilities Develop technical manufacturing solutions to improve processes, tooling, and equipment. Define manufacturing processes for sheet‑metal and extrusion aluminum parts. Develop and implement multi‑step forming and fabrication processes, including heat treatment. Research and design manufacturing processes utilizing swing‑arm (V‑Press), end pull (longitudinal), and side pull (transverse) stretch forming presses based on component geometry and material type. Conduct in‑depth process monitoring (tonnage, elongation, strain mapping) to achieve optimal material properties and minimize defects. Review product specifications, drawings, and bills of material for manufacturability and cost‑effective fabrication using the appropriate forming press type. Lead new product introduction (NPI) activities, focusing on formation fabrication processes from prototype to full‑rate production. Analyze and plan workforce utilization, space requirements, workflow, and layout. Provide input to estimate project costs, tooling, and return on investment. Collaborate on tool design and consult vendors to determine product specifications and arrange purchases. Perform product/process analysis for cost reduction, quality improvement, and efficiency. Coordinate and direct process improvement teams. Assist in resolving customer, technical, and quality issues. Work effectively in a high‑stress, constantly changing environment. Education & Experience 4‑year degree in engineering. Minimum 4 years of related experience; aerospace industry knowledge preferred. Working knowledge of 3D CAD systems required; CATIAv5 preferred. Experience in sheet‑metal fabrication and assembly engineering desired. Knowledge of control systems, hydraulic systems, and stretch‑forming principles, including material behavior and compensation techniques for spring‑back in high‑strength aluminum alloys. Strong analytical, presentation, and team‑based communication skills. Physical Requirements Ability to sit or stand for extended periods. Exposure to noise ranging from quiet to extremely loud; requires use of personal protective equipment (eye, ear, and foot protection). May occasionally lift or move up to 50 pounds. Travel: 15% of time. Compensation Annual pay range: $85,000 – $92,000. Benefits 401(k) retirement savings plan with company match. Competitive wages. Paid holidays and paid time off. Medical, dental, vision, life, and accidental insurance. Short‑term and long‑term disability. Employee assistance plan. Wellness program. Tuition assistance (subject to eligibility). Equal Employment Opportunity Statement Sonaca North America is an equal employment opportunity employer. Consistent with applicable law, we provide access and opportunities to those with disabilities and disabled veterans. Reasonable accommodations will be made for individuals with disabilities and disabled veterans who seek to use our online application system. EEO Compliance Sonaca North America is an E‑Verify employer and an Equal Employment Opportunity/Disability/Veterans Employer. #J-18808-Ljbffr Versaform Corp.