Controls Hardware Engineer
Fusion Energy Base
Why This Role Matters
As a Controls Hardware Engineer, you will be an instrumental part of interfacing between project teams and gathering controls oriented requirements. Primarily you will take those requirements and design significant parts of our main control system. This role requires an individual who has a passion for controls engineering, and would like to grow in hardware design and implementation.
What You’ll Do
Requirements & System Definition
- Collaborate with cross-functional engineering teams and system stakeholders to develop, document, and validate control system requirements
- Translate functional and safety requirements into detailed control logic, hardware specifications, and test criteria
- Participate in design and hazard reviews to ensure system requirements align with performance, safety, and reliability goals
Control System Design and Implementation
- Develop control architectures for safety-critical and utility systems
- Design electrical schematics, control panels, and wiring diagrams for 24VDC control and 480VAC drive power systems
- Specify and integrate PLC, HMI, and communication hardware.
- Configure and commission VFDs, servo drives, and motion control systems
- Implement and verify safety interlock and process control logic in accordance with SIS and NFPA standards
Software Development and Integration
- Develop and test PLC programs using structured and modular programming practices
- Conduct system-level integration testing, troubleshooting, and commissioning support
- Work with instrumentation and field devices to ensure proper control and feedback integration
Compliance and Documentation
- Ensure system designs comply with NFPA 70 (NEC), NFPA 70E, NFPA 79, and SIS/IEC 61511 standards
- Develop technical documentation including I/O lists, control narratives, functional requirements, and validation test procedures
- Support safety validation, risk assessments, and functional testing throughout the system lifecycle
Collaboration and Technical Leadership
- Serve as a technical point of contact for controls-relatedaspects of multidisciplinary projects
- Work closely with fabrication, installation, and operations teamsto ensure design intent and performance goals are achieved
- Contribute to continuous improvement of design methods,documentation standards, and controls best practices
What You Bring
- Bachelor’s degree in Electrical Engineering, Controls Engineering, orrelated field
- 5+ years of experience in industrial automation or control systemdesign
- Proficiency with PLC-based systems
- Experience with VFDs, servo drives, and motion control systems
- Familiarity with systems operating at 24VDC and 480VAC
- Strong understanding of NFPA 70/70E/79 and functional safety (IEC61511) standards
- Proven ability to develop system requirements and translate them into detailed design documentation
- Industrial Panel/Cabinet design experience
- Bonus Points For Experience with safety PLCs and interlock logic design
- Background in large scientific facilities, or other high-reliabilityenvironments
- CAD experience, EPLAN experience is a significant plus!
$115k - $135k
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