Site Utilities Reliability Engineer
Prysmian USA
Job Description
Job Description
What your day looks like
You start by opening the reliability dashboard, scanning for spikes in downtime and maintenance spend. A pattern emerges: a chiller and a pair of air compressors have been cycling abnormally. By mid-morning, you’ve prioritized those assets for a deep dive, convened a quick huddle with Maintenance and Automation, and scheduled vibration analysis and thermography routes. After lunch, you’re drafting a Management of Change (MOC) proposal for a process water system upgrade—making sure the design is reliable and maintainable from day one. By late afternoon, you are closing out a root-cause investigation on a recurring boiler trip and launching a permanent corrective action. Before you leave, you log a new continuous improvement (CI) project aimed at boosting uptime across high purity gas delivery systems.
Impact you’ll make- Champion facilities equipment reliability across an optical fiber manufacturing operation—spanning HVAC, chillers, air compressors, process water systems, boilers, and high purity gas delivery.
- Lead reliability excellence initiatives that drive higher uptime and overall equipment effectiveness.
- Generate and execute reliability projects that reduce chronic failures and improve asset life cycles.
- Use downtime data and cost trends to target frequently failing assets and eliminate repeat issues.
- Participate in the Management of Change process for new or modified utilities/facilities equipment—ensuring designs are robust, maintainable, and reliable from day one.
- Run and lead failure investigations; identify underlying causes and implement permanent, preventative solutions.
- Build and refine PM and PdM strategies with Maintenance using vibration analysis, thermography, ultrasonic testing, and oil analysis.
- Work closely with technical staff and Maintenance to mitigate recurring breakdowns through data-driven strategies.
- Maximize production equipment effectiveness with a focus on safety, availability/uptime, and readiness for strategic growth.
- Partner regularly with Automation, Engineering, Operations, and Maintenance to tackle both immediate issues and long-horizon improvements.
- Identify, lead, and support CI projects throughout the facility.
- Bachelor’s degree in Engineering (BSME, BSEE, or related field preferred).
- 5+ years of experience in manufacturing, engineering, and/or maintenance.
- Lean/Six Sigma certification preferred; Kaizen experience is a plus.
- Strong analytical capability with statistical tools and data interpretation.
- Excellent communication and collaborative working style.
- Change agent mindset with energy, positivity, and disciplined prioritization.
- Working knowledge and consistent application of Lean manufacturing principles.
- Bachelor's Degree
- Data Analysis and Manipulation
- Kaizen
- Lean Manufacturing Principles
- Six Sigma Experience
- Experience in a Manufacturing Environment
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
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