Staff Mechanical Design Engineer
$120k - $145kStratasys
Stratasys is a world leader in 3D printing! Stratasys is leading the global shift to additive manufacturing with innovative 3D printing solutions for industries such as aerospace, automotive, consumer products and healthcare. Through smart and connected 3D printers, polymer materials, a software ecosystem, and parts on demand, Stratasys solutions deliver competitive advantages at every stage in the product value chain. The world's leading organizations turn to Stratasys to transform product design, bring agility to manufacturing and supply chains, and improve patient care. About the role We're looking for a Staff Mechanical Design Engineer to lead the development, integration, and optimization of complex mechanical systems for next-generation additive manufacturing platforms. In this senior individual-contributor role, you'll partner closely with electrical, software, systems, and manufacturing teams to deliver robust, cost-effective designs from early concept through production release. You'll bring strong mechanical fundamentals, hands-on prototyping instincts, and the ability to influence technical decisions through clear engineering rigor. What you'll do
- Design and release mechanical components and assemblies using 3D CAD, applying DFM/DFA best practices and product requirements.
- Lead design reviews and engineering decision-making through tolerance analysis, risk assessment, and clear documentation.
- Build, test, and iterate prototypes using modeling, simulation, and hands-on validation to ensure performance and reliability.
- Partner with cross-functional teams (systems, electrical, software, manufacturing, quality, suppliers) to ensure end-to-end product integration.
- Support transition to manufacturing by resolving design-for-quality, cost, and performance issues through root-cause analysis and corrective actions.
- Mentor engineers and elevate team capability by improving design standards, tools, and processes.
- Bachelor's degree in Mechanical Engineering, Product Design, or related field (or equivalent experience).
- 8+ years of mechanical design experience in product development and/or equipment design.
- Advanced proficiency with 3D CAD tools (e.g., Creo, SolidWorks, Inventor) and engineering drawing practices.
- Strong fundamentals in mechanical systems, materials, tolerance stack-ups, and design for manufacturing.
- Hands-on experience with prototyping, test planning, and design validation.
- Working knowledge of GD&T and ASME Y14.5 drafting standards.
- Experience designing for additive manufacturing and/or capital equipment development.
- Familiarity with analysis tools (e.g., FEA, thermal analysis) and using simulation to guide design decisions.
- Background designing sheet metal, injection-molded, and machined components.
- Experience with PLM/PDM systems (e.g., Windchill, Teamcenter).
- Strong ownership mindset with clear, proactive cross-functional communication.
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