Manufacturing Engineer IV

Manufacturing Engineer IVGalvion designs, develops, and manufactures ballistic helmets and dynamic power and data management solutions for the modern battlefield. We are a passionate, global, and fast-paced team collaborating with several strategic partners and are committed to enhancing the overall agility and survivability of the modern warfighter and tactical operator.The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing environment. This role focuses on improving manufacturing processes for advanced composite materials, ensuring consistent ballistic performance, increasing production efficiency, and maintaining strict quality and compliance standards. The position supports production scaling, continuous improvement initiatives, cross-functional collaboration, and the delivery of mission-critical protective equipment for military and law enforcement applications.What You Will Be DoingDevelop, refine, and standardize manufacturing processes for ballistic helmet production (layup, molding/pressing, trimming, finishing, coating)Optimize cycle times, material utilization, and yield while maintaining ballistic integrityLead root cause analysis for defects such as delamination, voids, dimensional non-conformance, or coating failuresDefine and control critical process parameters (temperature, pressure, cure time, consolidation)Partner with R&D on material selection, qualification, and process transferSupport new product introduction (NPI) and transition from prototype to full-rate productionDesign and implement tooling, fixtures, and work instructions for repeatable manufacturingBalance throughput with strict compliance to ballistic performance standardsImplement SPC and process controls for safety-critical featuresSupport ballistic testing, lot acceptance, and failure investigationsSpecify and improve equipment such as presses, ovens, automation equipment, and final assembly linesEvaluate automation opportunities in material handling, cutting, painting and finishing operationsImprove equipment uptime and preventive maintenance strategiesMentor technicians and junior engineers in best manufacturing practicesContribute to capacity planning, cost reduction strategies, and long-term manufacturing roadmapWhat You Will Need To SucceedRequiredBachelor's degree in Mechanical, Materials, Industrial Engineering, or related field8–12+ years of manufacturing engineering experience in composites, defense, aerospace, or protective equipmentHands-on experience with molding, pressing, or composite fabrication processesStrong understanding of process control in safety-critical manufacturingExperience with root cause analysis and continuous improvement methodsCAD Experience PreferredPLC Logic UnderstandingDeep process ownership mindset in a safety-critical environmentAbility to balance throughput, cost, and uncompromising qualityStrong analytical and problem-solving capability (especially with materials/process interactions)Leadership and influence across production teamsPreferredExperience with ballistic materials (aramids, UHMWPE, hybrid composites)Familiarity with defense contracting requirements and documentationLean / Six Sigma certification (Green or Black Belt)Galvion provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Galvion complies with applicable state and local laws governing non-discrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including, but not limited to, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.