Controls Technician III (Engineering)

TBD

Responsibilities

PRIMARY DUTIES & RESPONSIBILITIES

• Troubleshoot and repair PLC-controlled manufacturing equipment. 
• Program, modify, and maintain PLC logic using platforms such as Allen-Bradley, Siemens, Schneider, or Omron.
• Configure and troubleshoot HMIs and SCADA systems. 
• Install, calibrate, and maintain industrial instrumentation including pressure, temperature, flow, and level devices. 
• Troubleshoot servo systems, motion control, robotics, and variable frequency drives (VFDs). 
• Diagnose electrical, mechanical, hydraulic, pneumatic, and controls-related failures. 
• Interpret electrical schematics, P&IDs, wiring diagrams, and control drawings. 
• Perform preventative and predictive maintenance on automation systems. 
• Support equipment startups, commissioning, and production changeovers. 
• Configure industrial communication networks including Ethernet/IP, Modbus, Profibus, Profinet, DeviceNet, and other fieldbus systems. 
• Perform system backups, software version control, and documentation updates. 
• Assist engineers with new equipment installations and automation upgrades. 
• Recommend and implement continuous improvement projects that increase equipment reliability and productivity. 
• Mentor Controls Technicians I and II on troubleshooting techniques and best practices. 
• Coordinate with maintenance, engineering, operations, and outside vendors to resolve equipment issues. 
• Ensure compliance with electrical codes, company standards, and safety regulations including Lockout/Tagout (LOTO). 
• Maintain accurate maintenance records using a CMMS. 
• Participate in on-call support and respond to emergency equipment failures as required. 

JOB REQUIREMENTS

• Ability to lift up to 50 pounds. 
• Ability to climb ladders and work from elevated platforms. 
• Ability to work in confined spaces when necessary. 
• Ability to stand, walk, bend, kneel, and reach for extended periods. 
• Ability to distinguish wire colors and read detailed electrical drawings. 
• Must be able to work in industrial environments with varying temperatures, noise levels, and moving machinery. 
• Exposure to electrical equipment, rotating machinery, compressed air systems, and production processes. 
• May require overtime, weekend work, and on-call responsibilities. 
• Appropriate PPE is required. 
• Up to 25% Travel with occasional international travel.

Qualifications

REQUIRED QUALIFICATIONS

• Associate degree in Electrical Engineering Technology, Industrial Automation, Mechatronics, or related field; equivalent experience may be considered. 
• 5–8 years of industrial controls or automation experience. 
• Strong knowledge of industrial electrical systems up to 480 VAC. 
• Experience troubleshooting PLCs, HMIs, VFDs, and industrial automation equipment. 
• Ability to read and interpret electrical drawings and technical documentation. 
• Experience using electrical test equipment including multimeters, oscilloscopes, and process calibrators. 
• Strong troubleshooting and analytical skills. 
• Excellent communication and teamwork abilities.

PREFERRED QUALIFICATIONS

• Experience with Allen-Bradley ControlLogix, CompactLogix, FactoryTalk View, Siemens TIA Portal, or similar platforms. 
• Exposure to CNC motion control (Omron-Delta Tau, Siemens).
• Knowledge of robotics (FANUC, ABB, KUKA, Yaskawa, or Universal Robots). 
• Experience with industrial networking and cybersecurity best practices. 
• Experience supporting SCADA and MES systems. 
• OSHA safety training or NFPA 70E certification. 
• ISA Certified Control Systems Technician (CCST) certification. 

TECHNICAL SKILLS

• PLC Programming and Troubleshooting 
• HMI Development and Support 
• SCADA Systems 
• Industrial Networking 
• Servo and Motion Control 
• VFD Configuration 
• Robotics Integration 
• Instrumentation and Calibration 
• Electrical Troubleshooting 
• Control Panel Design and Wiring 
• Preventive and Predictive Maintenance 
• Root Cause Analysis (RCA) 
• CMMS Software 
• Microsoft Office Suite