Maintenance Lead-2nd Shift

Job Details Location: Elgin, IL 60124 Position Type: Full Time Salary: \$40.00 - \$45.00 per hour Shift: 2nd Shift (2 pm – 10 pm), overtime as needed (10/12 hrs) Reports To: Maintenance Manager Classification: Non‑Exempt Benefits 401(k) + matching Dental insurance Vision insurance Health insurance – PPO and HDHP plans available Life insurance Employee Assistance Program Employee Referral Program Tuition Reimbursement Paid Time Off 9 Paid Holidays Core Purpose Always Meet Customers’ Expectations Core Values Exceptional Customer Experiences… always Work as One Team Our people are our Family Your word is your Bond Think and act as an Owner Environmental Leadership Job Summary The Maintenance Lead is responsible for leading daily maintenance operations within the facility to ensure safe, reliable, and efficient equipment performance. This position coordinates maintenance team activities, prioritizes repairs, supports preventative maintenance programs, and assists with troubleshooting mechanical and electrical systems to minimize downtime and maximize production efficiency. Leadership & Team Coordination Assign and prioritize daily maintenance work orders and repair activities Provide technical guidance and support to maintenance technicians Monitor work completion and ensure repairs are documented accurately Coordinate emergency breakdown response efforts Communicate equipment status and repair priorities with production leadership Support training and development of maintenance personnel Promote a safe and organized work environment Essential Lead Job Functions Mechanical, Electrical & Preventative Maintenance Responsibilities Troubleshoot, diagnose, and repair corrugators, converting equipment, conveyors, glue systems, pumps, motors, and other production machinery Identify and repair air, water, glue, oil, steam, vacuum, pneumatic, and hydraulic system leaks Troubleshoot and repair pumps, pump systems, cylinders, and related mechanical components Install, replace, maintain, and align: Bearings Bushings Locking collars Chains and sprockets Belts and pulleys Rollers and shafts Gearboxes Tensioners and related drive components Perform precision alignment, squaring, tensioning, and tolerance adjustments on equipment and machinery Disassemble, rebuild, and reassemble production equipment, racking systems, and machinery components Fabricate, modify, and repair damaged parts and equipment using welding, cutting, grinding, machining, fastening, and other repair techniques Assist with equipment installations, rebuilds, roll changes, shutdowns, and major repair projects Lead rigging and setup activities for large repairs and equipment changeovers Read and interpret blueprints, schematics, mechanical drawings, and equipment manuals Analyze machine performance and operating conditions to diagnose failures and determine effective corrective actions Electrical & Controls Support Perform basic industrial electrical troubleshooting and repairs Assist with troubleshooting: Motors Sensors VFDs (Variable Frequency Drives) PLC-controlled equipment Drive systems and electrical controls Support maintenance and troubleshooting of electrical panels and control systems Work with outside vendors, contractors, and service technicians as needed Preventative & Predictive Maintenance Support and enforce preventative and predictive maintenance programs Complete and document preventative maintenance tasks according to schedule Assist with identifying opportunities to improve equipment reliability, efficiency, and uptime Maintain accurate maintenance records, repair history, labor tracking, and parts usage documentation Assist in minimizing downtime through proactive maintenance and continuous improvement efforts Other Functions & Employee Expectations Support continuous improvement efforts by following best practices and providing feedback to enhance processes and efficiency Foster a collaborative, team-oriented environment that encourages learning, skill development, and overall team success Assist in training, mentoring, and onboarding new and existing employees by effectively communicating and demonstrating company processes, procedures, and best practices Demonstrate the ability to define problems, gather and analyze data from multiple sources, and draw sound, actionable conclusions Effectively manage multiple tasks, priorities, and changing situations in a fast‑paced environment while maintaining accuracy and attention to detail Exercise honesty, integrity, and respect in all interactions with clients, co‑workers, and leadership Maintain a professional appearance and demeanor at all times Demonstrate a positive attitude and contribute to a productive and respectful workplace Communicate clearly and professionally across all levels of the organization Perform all work with a high degree of accuracy, efficiency, and accountability Maintain reliable attendance and report to work as scheduled and directed Maintain a clean, organized, and safe work environment Demonstrate initiative in learning new skills, systems, and processes Support team members and assist others as needed to achieve operational and business objectives Qualifications Required Minimum 5 years of maintenance experience in a manufacturing environment Strong industrial mechanical and electrical troubleshooting and repair experience Ability to read and interpret schematics, blueprints, and technical drawings Strong industrial troubleshooting and problem‑solving skills Effective verbal and written communication skills with the ability to communicate effectively with contractors, service technicians, and team members Working knowledge of industrial facility systems, including structural, electrical, and plumbing systems Ability to work independently with minimal supervision Ability to work overtime, weekends, and additional hours as needed to support business operations Ability to safely work at heights, climb ladders, and operate in confined spaces as required High School Diploma or GED Must be authorized to work in the U.S. Must be at least 18 years of age Must pass pre‑employment background check and drug screen Demonstration of minimum proficiency with the English language in order to ensure effective new hire training and ongoing communications about safety and quality issues Preferred 10+ years of industrial electrical and/or mechanical maintenance experience Technical certification in industrial maintenance, mechanical systems, electrical systems, or related field Previous leadership or supervisory experience Valid driver’s license Experience with: Allen Bradley software and controls Indramat drives and software Profibus systems and drives Mitsubishi drives and software Proficiency with Microsoft office Suite (Excel, Word, Outlook, PowerPoint and Microsoft Teams) Previous experience in a corrugated manufacturing or industrial production environment Machines/Tools/Equipment Corrugated Manufacturing Equipment Corrugators (single‑face, double‑back systems) Rotary die cutters and flatbed die cutters Flexo‑folder‑gluers (FFG machines) Slitter‑scorers and sheeters Bundling and strapping systems Case erectors and packers Conveyors, transfer systems, and accumulation tables Stackers and palletizing equipment Mechanical Systems Hydraulic systems and components Pneumatic systems and air compressors Gearboxes, motors, belts, chains, and bearings Pumps, valves, and lubrication systems Electrical & Controls Equipment PLC‑controlled automation systems (e.g., Allen‑Bradley or Siemens) Variable frequency drives (VFDs) Electrical distribution panels and motor control centers (MCCs) Sensors, relays, switches, and safety interlocks Industrial wiring and control circuits Facility & Support Systems Boilers, HVAC systems, and exhaust systems Waste handling and recycling systems Fire protection systems (sprinklers, alarms) Forklifts, pallet jacks, and mobile equipment (as applicable) Tools & Diagnostic Equipment Hand tools (wrenches, torque tools, screwdrivers, pliers) Power tools (grinders, drills, saws) Welding and fabrication equipment (MIG/TIG/stick welding) Precision measuring tools (calipers, micrometers, gauges) Electrical testing instruments (multimeters, clamp meters) Laser alignment tools and vibration analysis tools Lockout/tagout (LOTO) safety equipment Software & Systems Computerized Maintenance Management System (CMMS) Microsoft Office Suite (Excel, Word, Teams) for reporting and communication Basic industrial diagnostic software (as applicable) Safety Employees are expected to follow all facility safety guidelines that include adhering to GMP (Good Manufacturing Practices) and Food Safety as outlined during their training. Working Conditions Work is performed in a manufacturing environment working around machinery, moving equipment, and loud noise, where hearing protection is required. The environment is not climate controlled, with exposure to temperatures ranging from 50°F to 100°F. Position requires working in both indoor and outdoor environments, including exposure to all weather conditions such as heat, cold, rain, and snow. May be exposed to dust, paper fibers, and other airborne particulates associated with corrugated manufacturing operations. Work areas include moving mechanical equipment, forklifts, conveyors, and automated production lines, requiring strict adherence to all safety procedures. Duties may include working in elevated areas, confined spaces, and around energized equipment, following established safety protocols (e.g., LOTO). Requires frequent standing, walking, bending, and climbing throughout the shift. Occasional lifting of materials or equipment up to 75 lbs. is required. A portion of the work may be performed in an office environment, including time spent on the computer or phone as needed for documentation, reporting, and communication. Shift work, overtime, and weekends may be required to support production demands and minimize downtime. Must comply with all company safety policies, OSHA regulations, and required personal protective equipment (PPE) at all times. Fast‑paced environment with frequent changes in priorities based on operational and maintenance needs. Physical Requirements Stand for 7+ hours per normal workday Sit for 7+ hours per normal workday Walk for 7+ hours per normal workday Drive between 1–4 hours per normal workday Lift/carry up to 75 lbs. frequently (Heavy Work) Perform repetitive upper‑extremity tasks (pushing, pulling, fine manipulation) Bend at the waist, squat at the knees, climb, reach above shoulders, kneel, and crawl as required Equal Opportunity Employer WE ARE AN EQUAL OPPORTUNITY EMPLOYER. We strive to create and maintain an inclusive and diverse workforce where everyone feels valued, respected, and included. We consider applicants for all positions without regard to age, race, color, religion, creed, sex, national origin, disability, sexual orientation, citizenship, veteran status, gender identity or any other legally protected status. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions of a job. #J-18808-Ljbffr