Custom Robotics Controls Engineer

Robotics Controls Engineer – Custom Systems IntegratorUp to $120,000 Base Salary + Full Benefits • Waukesha County, WI Area • Onsite / Up to 30% Travel • Direct-HireDIVERSE PROJECTS: Construct one-of-a-kind, specialized automated equipment and cutting-edge robot cells from initial design simulation to operational launch—no repetitive factory setupsSKILLS NEEDED: Minimum 5 years of hands-on ABB robot programming in custom automation or integration settingsTECHNICAL EXPERTISE: At least 2 years of advanced ABB RobotStudio simulation and RAPID code practice, coupled with 2 years of PLC development (Allen-Bradley or equivalent)TRAVEL FLEXIBILITY: Up to 30% local and international travel for deployments, site setups, and customer approvals (Valid U.S. Passport mandatory)CRITERIA: U.S. Citizen or Green Card holder residing within a 45-minute drive of Waukesha County / Greater Milwaukee, WIExperiencing monotony in your current role as a robotics engineer? Elevate your career with this permanent engineering position, offering technical independence. This esteemed company is a certified provider of tailored industrial automation solutions in Waukesha County, serving a diverse global clientele.Your work will focus on creating custom machinery to meet complex application needs, replacing repetitive assembly lines with innovative designs. The company promotes a culture of engineering innovation, continuous learning, and personal accountability. Witness your virtual designs come to life just a few steps away on the assembly floor.ResponsibilitiesCreate and optimize RAPID code and RobotStudio simulations for seamless integration of ABB robots with master PLCs and facility-wide controls.Lead the complete lifecycle of custom machinery builds, including design, simulation, testing, and debugging.Set up initial electrical configurations, communication protocols, and software interfaces for ABB robotic systems and specialized tooling.Troubleshoot complex robotic operations, cycle time issues, and integration obstacles on-site and at client sites.Travel up to 30% globally for deployment, testing, and engineering support activities.Develop detailed technical documentation and system manuals for automation projects.RequirementsMinimum 5 years of programming experience with ABB robots, including at least 2 years specializing in RAPID code and RobotStudio.At least 2 years of practical PLC programming (Allen-Bradley / Rockwell Studio 5000 or similar).Strong background in industrial motion control and safety systems (e.g., light curtains, safety relays).Bachelor’s Degree in Electrical Engineering, Robotics, or related field (relevant hands-on experience may substitute for degree).Willingness to travel up to 30% globally with a valid U.S. Passport (or ability to obtain one).Living within a 45-minute commute of Waukesha County / Greater Milwaukee area.