Senior Mechanical Engineer

Senior Mechanical Engineer

Sunnyvale, California Engineering – Mechanical / Full-time / On-site

This role will design and develop complex mechanical, thermal, and fluid systems for flight and ground equipment, working across cross-functional engineering teams to validate system integrations and support manufacturability from design through qualification testing.

Responsibilities

• Design and develop complex mechanical, thermal, and fluid systems for flight and ground equipment
• Validate mechanical and fluid systems through structural and thermal analyses, using classical engineering methods and advanced simulation tools
• Create detailed manufacturing drawings incorporating GD&T (ASME Y14.5) standards
• Interface with cross-functional engineering teams to verify system integrations meet requirements and performance metrics
• Collaborate with manufacturing engineers and external machine shops to ensure components are optimized for manufacturability and assembly
• Build test plans, oversee qualification testing, and analyze data for mechanical, thermal, and fluid systems
• Present engineering solutions and analysis results during cross-departmental design reviews
• Investigate and resolve non-conformances and failures through root cause analysis

Qualifications

• Bachelor of Science in Mechanical or Aerospace Engineering
• 5+ years of professional engineering experience in mechanical or aerospace industries
• Proficiency in CAD modeling and creating drawings with SolidWorks (or similar)
• Experience working with PDM/PLM tools
• Strong understanding of engineering fundamentals, including mechanics of materials, thermodynamics, and fluid dynamics
• Demonstrated experience in end-to-end design and sizing of mechanical structures, thermal management systems, and fluid routing components
• Demonstrated experience with GD&T and traditional manufacturing processes
• Experience working with Finite Element Analysis in FEMAP/Nastran (or similar)

Preferred Qualifications

• Master's degree in Mechanical or Aerospace Engineering
• Demonstrated experience designing highly loaded/lightweight structural components (including composite and metallic)
• Demonstrated experience with coupled thermo-mechanical systems, active thermal management solutions, and high-pressure fluid routing for extreme environments
• Expert-level use of Finite Element Analysis tools

What We Offer!

• Relocation assistance
• Excellent medical, dental, and vision insurance through a PPO plan (100% premium paid for individuals, ~70% for dependents)
• Company-paid life, AD&D, long-term disability, and short-term disability insurances
• Parental leave
• Generous PTO + 10 paid holidays
• 401(k) matching up to 6%
• Lunch and snacks provided every day, including accommodations for all dietary restrictions
• Monthly wellness stipend
• Monthly cell phone stipend
• Yearly education stipend to obtain certifications or take classes in your field
• Fun events, swag, and the occasional airship ride
• An opportunity to change the world and work with some of the smartest and the most talented experts from different fields

Compliance Requirements

• Criminal background check clearance
• Drug test clearance wherever applicable

$135,000 - $160,000 a year The base salary range for this role is $135,000 - 160,000, which is determined based on experience, geography, and qualifications. The base salary is one component of the total compensation package, which includes a very competitive annual bonus, 401K Match, and other generous benefits.