Injection Molding Engineer

Injection Molding EngineerI I Stanley Company, Inc., a leading supplier of automotive lighting products, was established in Battle Creek, Michigan in 1985. Founded on the principles of respect, trust, and value, we serve a wide range of customers – domestic and foreign – by supplying them with high-quality automotive headlamps, tail lamps, fog lamps.Position SummaryThe Injection Molding Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components supplied to major automotive OEMs. This position is responsible for developing and maintaining robust molding processes across machines ranging from 180 – 1600 ton, integrating automation systems such as six-axis robots with EOAT and camera-based inspection systems and leading the specification, purchasing, and installation of new molding and auxiliary equipment.Basic ResponsibilitiesDevelop, document, and optimize injection molding processes for new and existing automotive programsCollaborate with equipment suppliers to evaluate new technology and ensure seamless integration into productionTroubleshoot and resolve molding defects such as short shots, flash, splay, sink, burn marks, and warpageOptimize processes on injection molding machines ranging from 180 to 1600 tonsProgram and integrate six-axis robots for part handling, degating, or in-mold assembly using customized end-of-arm tooling (EOAT)Support implementation and operation of camera and vision inspection system for automated quality verificationCollaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF 16949 standardsParticipate in APQP, PPAP and FMEA activities to ensure successful product launchesProvide technical training and support to production personnelDrive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilizationManage tooling maintenance, repair, and modification schedules with internal and external partnersRequired Qualifications3-7 years of hands-on experience in injection molding process development within an automotive tier 1 environmentStrong technical background in molding of PP (Polypropylene), PMMA (Acrylic), and PC (Polycarbonate) resinsExperience specifying, purchase, and installing new molding and auxiliary equipmentIn-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principlesHands on experience with injection molding machines (180 – 1600 ton)Proficiency with six-axis robots, EOAT design/programming, and vision inspection systemsFamiliarity with IATF 16949, APQP, PPAP, and FMEA requirementsStrong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)Excellent communication skillsOptional/Preferred SkillsExperience with insert molding, overmolding, or multi-shot processesProficiency with Moldflow or equivalent simulation softwareKnowledge of automation, robotics integration, and process control systemsSix Sigma Green Belt or Lean Manufacturing certificationExperience leading equipment commissioning and plant layout optimization projectsEducation RequiredBachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing EngineeringPhysical Requirements and Work EnvironmentThe physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. In most cases the position will be required to stand for extended periods, use hands and fingers to handle or feel. The position may occasionally need to lift/pull up to 50 pounds and have specific vision abilities related to close and color vision. While performing the job the position is highly exposed to moving vehicles/machinery and factory equipment. The position may be required to work overtime to meet deadlines and requirements.BenefitsCompetitive WagesAnnual Performance Reviews & Merit IncreasesFree Medical Insurance Options for you and your familyFree Life InsuranceDental & Vision Insurance401K & Employer MatchingHealthcare Opt Out OptionsFree Short-Term & Long-Term DisabilityPTO - Paid Time OffFree Uniforms & Safety Shoes