Materials & Process Engineer - Aerospace

Job Title: Materials & Process Engineer - Aerospace

Location: Chandler, AZ

Duration: Full Time, Permanent (Onsite)

Job Descriptio

nWe are seeking an experienced Materials & Process, Materials Science Engineer to support sustaining efforts and updates for Legacy programs, and related activities for future projects, including our new cabin interior program. A successful candidate will have extensive expertise in aerospace materials, manufacturing processes, regulatory compliance, and certification processes to ensure all materials meet stringent safety, performance, and regulatory requirements common to high performance jet powered aircraft

.
Key Responsibiliti

esAssess current airframe materials for obsolescence, cost reduction opportunities, and performance improvement

s.Conduct comparative analysis of existing vs. alternative manufacturing processes. Assess impact on critical performance parameters such as strength, durability, fatigue life, et

c.Risk assessments and mitigation strategie

s.Develop and/or maintain manufacturing and engineering processes such as machining, forming, welding, heat treatment, chemical milling, and composite fabricatio

n.Create and/or maintain detailed process specifications, work instructions, and quality control procedures to ensure consistent productio

n.Investigate material failures and quality issues using root cause analysis methodologies. Implement corrective and preventive actions to improve product and process reliabilit

y.Collaborate with design engineering teams to ensure the integrity and manufacturability of designs while optimizing material usage, weight and production cost

s.Provide materials expertise during design reviews and support design changes to improve manufacturing efficienc

y.Maintain comprehensive documentation for materials specifications, testing, process controls to support FAA certification effort

s.Maintain current knowledge of evolving regulations and industry standards affecting aircraft material

s.Manage materials databases and FEA packages for material analysis and statistical analysi

s.Drive lean manufacturing principles and cost reduction methodologie

s.
Qualificati

onsEducation: Bachelor’s or master’s degree in mechanical engineering, Materials Science and Engineering, Aerospace Engineering, or a related fie

ld.
Experie

nce:Minimum of 7 years of experience in the aerospace indus

try.Knowledge of material properties and testing methodologies for aerospace materials including metallic alloys, composites, polymers, coati

ngs.Experience with corrosion testing and evaluation such as stress corrosion, galvanic compatibility, intergranular,

etc.Experience with corrosion prevention meth

ods.Experience performing environmental testing such as UV exposure, thermal cycling, humidity resistance, and chemical compatibil

ity.Experience supporting or leading design allowable proje

cts.Demonstrate strong interpersonal skills with ability to support multiple projects simultaneously, while providing stakeholders with essential expertise and risk informat

ion.Previous experience working with FAA DERs and certification authorit

ies.
Preferred Experi

ence:Broad exposure to aircraft development such as primary structure, systems, interiors, etc. related to high performance jet powered airc

raft.Additive manufacturing experi

ence.Experience with CATIA V5, Siemens NX, Teamcenter

PLM.Experience with agile development sprints (Jira) and project documentation in Conflu

ence.
Analytical Sk ills: Excellent problem-solving skills with the ability to analyze complex technical data and provide effective solu

tions.Communica tion: Strong verbal and written communication skills, with the ability to effectively present and document technical information to various stakeho

lders.Team P layer: Ability to work collaboratively in a team environment, demonstrating strong interpersonal s

kills.
Preferred Qualifi

cationsKnowledge of honeycomb sandwich panel construction methods and best pra

ctices.Knowledge of honeycomb panel joining methods such as bonded joints, panel pins, insert

s, etc.Strong understanding of mechanical fastening principles and best practices in an aerospace/aviation s

etting.Strong understanding of manufacturing processes and principles in an aerospace/aviation s

etting.Experience using testing equipment such as load frames, burn cabinets, environmental chamber