Senior Reliability Engineer (RCM Specialist)
Intellectt INC
Senior Reliability Engineer (RCM Specialist)
Location: Houston, TX Onsite
Job Description
Seeking a Senior Reliability Engineer / RCM Specialist to support a refinery reliability program. The role will focus on RCM analysis, reliability modeling, maintenance strategy development, and integration of RCM outputs into SAP/EAM systems .
Key Responsibilities
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Lead end-to-end RCM studies for rotating, static, electrical, and instrumentation equipment, including system boundaries, FMEA, criticality ranking, and maintenance task selection .
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Facilitate RCM workshops with Operations, Maintenance, and Engineering SMEs .
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Perform RCFA and bad-actor analysis to identify reliability improvement opportunities.
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Use ReliaSoft Weibull++, BlockSim, XFMEA, and/or RCM++ for failure-data analysis, Weibull modeling, reliability simulations, and RCM documentation.
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Develop reliability metrics including MTBF, MTTR, and hazard rates .
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Convert RCM/FMEA recommendations into PM tasks, maintenance plans, task intervals, and job plans .
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Load and validate maintenance strategies in SAP PM or equivalent EAM/CMMS such as Maximo , ensuring alignment with equipment hierarchy and functional locations.
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Prepare RCM registers, FMEA worksheets, criticality assessments, maintenance strategies, and gap-analysis reports .
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Work directly with client Reliability, Maintenance, Operations, and Master Data/CMMS teams to validate and implement recommendations.
Required Qualifications
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Strong hands-on Reliability Centered Maintenance (RCM) experience.
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Experience performing FMEA, criticality analysis, and RCFA .
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Hands-on experience with ReliaSoft reliability software.
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Experience with SAP PM, Maximo, or another EAM/CMMS platform .
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Experience developing and optimizing maintenance strategies and PM programs .
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Experience with industrial/refinery, petrochemical, chemical, or similar process equipment .
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Strong analytical, technical documentation, and stakeholder communication skills.
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Must be available to work onsite in Houston, TX .
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