Electrical Assembler III

Automated Optical Inspection (AOI) Operator

An Automated Optical Inspection (AOI) Operator sets up, programs, and runs visual inspection machines to check Printed Circuit Board Assemblies (PCBs) for soldering issues, component misplacements, and polarity errors. They verify flagged defects to ensure product quality and communicate findings to rework and engineering teams.

• Safely load and unload PCB panels, run pre-programmed inspection routines, and adjust machine parameters as needed.
• Review machine-flagged anomalies and differentiate between false calls and actual defects.
• Interpret inspection reports and categorize defects according to established industry standards like IPC-A-610.
• Perform routine machine calibration, basic troubleshooting, and inform technicians of systemic assembly or component issues.
• Record inspection data, log defect trends, and assist with first-piece inspections.

Required Education, Experience, & Skills

• High School diploma or GED
• 1–2 years in electronics manufacturing, SMT (Surface Mount Technology) processes, or quality control inspection.
• Familiarity with reading PCB layout diagrams, Bills of Materials (BOMs), and using microscopy/magnification aids.
• Excellent close vision, depth perception, and the ability to accurately differentiate colors.
• Basic familiarity or certification with IPC-A-610 standards.

Preferred Education, Experience, & Skills

• Manufacturing or a related technical discipline
• Direct experience operating or programming AOI equipment. Previous knowledge of Surface Mount Technology (SMT) is highly desired.
• Strong ability to read and interpret schematics, PCB layout diagrams, assembly drawings, and Bills of Materials (BOM).
• General data entry and software navigation skills. Ability to load, adjust, and understand algorithm-based inspection programs.

Pay Information Full-Time Salary Range: $48438 - $77500 Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience. Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

About BAE Systems Electronic Systems BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.