Ext Operator - K-3

Ext Operator - K-3

Position Objective: Operates and monitors Turf Extrusion line (Mono and Tape Lines) in a safe and efficient manner to produce a first quality product. Performs testing on certain physical properties of Turf Extrusion yarn to insure all yarn products are consistent with quality standards.

Essential Duties:

• Performs regular and routine inspection of line to insure the production of a first quality product. Taking corrective action when quality defects are encountered.
• Verifies equipment settings are correct.
• Thread/Tie in line following correct procedure. (Through water tank, rolls, ovens, to winder, etc.)
• Doffs, ties, and inspects all finished packages for defects, to insure a quality product.
• Applies correct product label with operator ID on each finished package and places in tray on packing rail.
• Prepares pallets, boxes, tops, bottoms, and dividers for direct packout.
• Prepares a bar code label for container of production.
• Repairs all breakouts and restarts line as soon as possible.
• Responsible for dispositioning cordage packages.
• Performs color changes following correct procedure.
• Responsible for proper shutdown/startup procedure.
• Responsible for making sure proper specification are placed on the job.
• Responsible for product standards.
• Responsible for handling cake and aspirator waste.
• Maintains accurate records of all downtime.
• Performs minor mechanical repair work as needed.
• Communicates with off-going/on-coming shift the status of the lines conditions.
• Works closely with Management when changing products, shutting down, or starting up the line.
• Responsible for numbering and placing tubes in the tube holders.
• Responsible for breaking down concentrate and resin boxes for recycling.
• Performs ERP (Experimental Run Process) testing based on the ERP instructions and process specification sheet.
• Identifies all non-conformances and follows all SMS procedures where applicable.
• Insures all packages taken to the lab for testing are properly identified.
• Responsible for placing all recycled materials in the proper storage containers.
• Operates lift truck as required.
• Performs lift truck check list as required.
• Changes and maintains lift truck battery as required.
• Adheres to all lock out/tag out procedures.
• Maintains all equipment in a safe and operable condition.
• Uses hand tools properly and safely.
• Performs housekeeping as required in work area.
• Enters maintenance data in CMMS EZ Entry as required.
• Complies with Total Productive Manufacturing (TPM) System requirements.
• Complies with procedures found in Shaw Management System (SMS).
• Actively participates in the Quality P.R.I.D.E. Process.
• Performs all job duties using safe work methods.
• Complies with Corporate Absenteeism and Tardiness Policy.
• Complies with S.A.F.E. System procedures.
• Works normally scheduled days adhering to starting and stopping times. Works overtime as required.

Other Job Duties:

• Assists Turf Extrusion associates, as needed.

Physical Requirements:

• Must be able to sit, walk, stand, bend, stoop, squat, lift, carry, climb, and reach as required.
• Must be able to lift up to fifty (50) pounds as required.
• Must be able to work with hands over head as required.
• Must be able to ascend and descend stairs/ladders as required.
• Must be able to withstand higher than normal heated environment as required.
• Must be able to push a pallet jack and waste as required.

Other Requirements:

• Must be able to distinguish between colors.
• Must successfully complete Lift Truck Operator certification.
• Must possess good interpersonal, communication, and organizational skills.
• Must be able to work rotating shift, holidays, weekends, and overtime as required.
• Must perform any other job duties as assigned by supervision.

Training Requirements:

• Must attend a one (1) day orientation training session familiarizing new associates with the Plant and basic procedures.
• Must attend Quality and Safety training as required.
• Must participate in an on the job training session familiarizing the new associates with their job duties.
• Must complete training on CMMS EZ Entry.

Tool, Equipment, & Material Requirements:

• Responsible for safety equipment issued including safety glasses and earplugs.
• Responsible for equipment, materials, and supplies necessary to perform assigned tasks.

Safety & Security Requirements:

• Must maintain a safe and clean work area at all times.
• Must report any unsafe conditions to supervision.
• Must report all accidents no matter how slight to supervision immediately.
• Must wear personal protective equipment as required while on the job.
• Must comply with all plant and department safety rules and regulations.
• Must wear toe-protective safety shoes.

Job Title: Extrusion Operator II Job Number: 0967

Department Name: Turf Dept. No.: 8834

Revision Date: 03/08/2022 Supersedes Date: 06/08/2018

Shaw Industries is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.