Senior Controls Engineer

Sr Controls Engineer

Location: McElhattan, PA

Pay $95,000 to $135,000 (depends on experience).

Our Ideal candidate will possess the following experience/skills/traits- Controls Engineer:

• previous experience as a CE
• 11-17 production lines
• 8 + plus years' experience in high-speed manufacturing.
• Strong leadership and technical knowledge.
• MS project and SAP knowledge.
• MES and PLC based hardware/software (Allen Bradley (preferred) and/or Rockwell and/or Siemens), industrial controls experience.
• Process controls experience, robotics experience (mantec), programming experience, and MES experience (we have a homegrown system).
• Rockwell automation - very heavy motion control, servo, and vision systems (Cognex).
• Self-directed, collaborator, confident but not arrogant, and a good communicator.
• Mentor and be able to provide day to day direction to other Controls Engineers.
• Performance based bonus (10%) and quarterly incentive plan (5%).
• Relocation assistance - case by case basis.

We are seeking an experienced Senior Controls Engineer for our facilities located in North Central PA (McElhattan, PA).


This position specifies, designs, implements, and upgrades complex controls systems and software programming on

production equipment and associated machinery. Provides mentorship and assists Controls Engineers and

Technicians in solving complex problems. Will have a direct link to plant performance results through machine

improvements and engineering-based upkeep.

Primary responsibilities include:

• Collaborates with internal Engineering Teams, Maintenance and Production personnel, OEMs, vendors, and contractors to design, install, commission, and start up new equipment and process controls. This includes electrical and controls component selection and approval, electrical design approval, software assessments & modifications, machine acceptance testing and problem identification and resolution.
• Responsible for specifying and/or designing DCS's, PLC's, HMI's, servo systems, motors, drives, sensors,vision sensors, and data collection systems based on the FQ controls standards criteria.
• Evaluates electrical equipment from multiple sources and recommends the best solution for use.
• Assesses, designs, and makes complex program modifications in DCS's, PLC logic, HMI programs and servo controller logic to improve individual equipment and overall system performance.
• Performs high level troubleshooting, in-depth critical thinking, and utilizes all internal & external resources to solve any electrical, mechanical, or process problem. Leads & assists others in troubleshooting equipment, controls components and control programs
• Works with internal MES team to develop and maintain machine data collection within the business.
• Leads small capital projects.
• Keeps abreast of new controls technologies, industry trends, health and safety regulations and standards that affect current operations.
• Proactively identifies opportunities to increase production operation performance. Initiates, leads, and oversees improvement projects through completion.
• Provides technical and operation training to Controls team, Production, Warehouse, and other personnel as needed. Shares knowledge and techniques with team members and coordinates the training of personnel to enhance troubleshooting skills.
• Demonstrates a sense of urgency with peers and operations personnel to maintain focused actions.
• Drives a zero-loss time mentality with team through continuous improvement practices. Keeping safety as the priority when making decisions.
• Provides direction and assistance as necessary for off shift/afterhours support.

Education and Experience Requirements:

• Bachelor's degree in the following degrees or related degrees: Electro-Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, Robotics Engineering, Manufacturing Engineering.
• Able to create and modify schematic drawings using AutoCAD software.
• Minimum of 8 years' experience with Industrial Controls Systems.
• Advanced knowledge of electrical theory and principles of operation.
• Advanced knowledge of PLC based hardware and software (Rockwell and Siemens), Servo Control, and HMI.
• Knowledge of Mechanical, Pneumatic, and Hydraulic systems
• Formal Training in Functional Machine Safety and proper safe machine design through Safety Risk Assessment.
• Knowledge or formal training in Security in Automation (ISO 62443).
• Lean Six Sigma Green Belt or Black Belt (preferred but not required).
• Root Cause Analysis Experience (preferred but not required).
• Collaborates with Maintenance, Process Engineering, Project Engineering, and Operations to define design requirements, design improvements, and install machinery and upgrades.
• Verifies communication of machine and process changes to all affected team members.
• Supports team with all key initiatives, special projects and provides exceptional customer service.
• Participates, facilitates, and leads communication in group settings and/or meetings.
• Excellent compensation and benefit package!

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