Project Engineer

Project Engineer

Weatherford is seeking an experienced Project Engineer to join our Rod Lift Downhole Pumps team in Houston, TX. This is a hands-on, P3-level product engineering role where you'll take full ownership of projects from concept through production release. You'll work at the intersection of product design, manufacturing, and field performance, translating real-world challenges from demanding environments—like high-sand Permian Basin wells and corrosive, high-GOR applications—into durable, reliable engineering solutions for one of the world's most widely deployed artificial lift methods.

Responsibilities:

• Lead product design and development of rod lift downhole pump components including barrels, plungers, valve cages, seats, and peripheral hardware

• Own the full product lifecycle from concept, design, and prototype through testing, production release, and sustaining support

• Create detailed 3D models and 2D production drawings using PTC Creo Parametric, including BOMs and specifications with proper GD&T

• Select appropriate materials for oilfield environments (alloy steels, hard coatings, elastomers) considering wear, corrosion, and pressure conditions

• Conduct engineering analyses including tolerance stack-ups, stress calculations, FEA, and design verification testing

• Collaborate cross-functionally with manufacturing, field service, sales, and applications teams to ensure producible, cost-effective designs that incorporate customer feedback

• Manage multiple concurrent projects with minimal supervision, maintaining schedule, budget, and quality targets

• Maintain engineering documentation in PDM/PLM systems with proper revision control and design traceability

• Support failure analysis investigations and translate findings into corrective design actions

• Ensure compliance with API 11AX and related standards

Skills Required:

• Strong mechanical engineering fundamentals: statics, dynamics, materials, and fluid mechanics

• Proficiency in PTC Creo Parametric or equivalent 3D CAD (SolidWorks, NX, CATIA)

• Ability to design precision-machined components with proper GD&T for production

• Working knowledge of fluid mechanics and positive displacement pump hydraulics

• Clear written and verbal communication skills with ability to present technical content to diverse audiences

• Strong project management abilities with capacity to deliver on time with minimal supervision

Qualifications Required:

• Bachelor of Science in Mechanical Engineering or closely related field

• 5–8+ years of experience in oil & gas mechanical, design, or field engineering

Qualifications Preferred:

• Direct experience with sucker rod pump components: barrels, plungers, valves, and couplings

• Master of Science in Mechanical Engineering or Professional Engineer (PE) license

• Experience with FEA/structural simulation tools (ANSYS or equivalent)

• Proficiency with PTC Windchill or equivalent PDM/PLM system

• Experience designing welded structures and weld-joint specifications

• Familiarity with API 11AX and related artificial lift standards

• Experience with failure analysis methodologies (8D, fishbone, FMEA)

• Experience providing field technical support or conducting field trials

• Hands-on experience with rod lift downhole pumps (field, manufacturing, or product design)

Travel Requirement: Up to 10% annually