Senior Industrial Engineering Program Manager
Intellectt INC
Job Title: Senior Industrial Engineering Program Manager
Location: Appleton, WI
Job Summary:
We are looking for a Senior Industrial Engineering Program Manager to lead onsite Industrial Engineering teams supporting 4 5 manufacturing facilities in the Appleton, WI . The ideal candidate must have strong hands-on Industrial Engineering, Lean Manufacturing, Line Balancing, and Program Management experience in a high-volume, high-mix manufacturing environment .
Key Responsibilities:
- Lead and manage onsite Industrial Engineers across multiple manufacturing facilities.
- Perform time studies, video-based time studies, work measurement, and work breakdown analysis .
- Conduct line balancing using Yamazumi charts , including multi-model line balancing and level loading.
- Drive productivity improvement, labor optimization, cycle-time reduction, Lean, Kaizen, 5S, Kanban, Poka-Yoke, and TQM initiatives.
- Support assembly line consolidation, high-flow lines, automation, robotics, material flow, and digital manufacturing initiatives.
- Develop SOPs, work instructions, and standardized work methods .
- Identify opportunities for cost reduction, quality improvement, warehouse/inventory optimization, and process improvement .
- Manage program governance, resource planning, KPIs, risks/issues, schedules, and customer escalations.
- Act as the key liaison between Customer, Onsite, and Offshore teams .
- Work closely with customer leadership, operations, engineering, and sales teams to deliver measurable business results and identify new opportunities.
- Lead continuous improvement initiatives and ensure sustainable implementation of improvements.
Required Qualifications:
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or related field .
- 7 15 years of Industrial/Manufacturing Engineering experience.
- Automotive, Truck, Off-Highway, or similar manufacturing experience.
- Strong experience in Time Studies, Work Measurement, Yamazumi, Line Balancing, Multi-Model Line Balancing, and Level Loading .
- Strong Lean Manufacturing / Continuous Improvement experience.
- Experience in high-volume, high-mix production environments .
- Strong Program Management, Stakeholder Management, Risk Management, and Customer Management skills.
- Experience leading onsite/offshore or global teams .
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