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Controls Engineer

Gehl Food & Beverage

Now Hiring: Controls Engineer

Reporting to the Engineering Manager, the Controls Engineer analyzes plant processes and supports the control, optimization, and reliability of production assets. Responsibilities include designing, programming, testing, and troubleshooting aseptic filling and processing lines and material-handling systems.

As part of a cross-functional team, this role provides technical support and implements enhancements for aseptic manufacturing systems with a focus on safety and quality. The Controls Engineer serves as an electrical controls resource for equipment development and troubleshooting and works closely with engineering, operations, and maintenance to meet production needs.

Key Responsibilities:

  • Provide machine support including but not limited to safety controllers, PLC's, HMI's, robots, motion control, measurement systems, instrumentation, material handling systems, industrial networks, and computer system hardware/software application support for MES and data collection systems.
  • Perform work utilizing plant electrical controls standards.
  • Work with the Change Management Process for the overall implementation, performance, and continuous improvement of company initiatives.
  • Schedule and manage upgrades, overhauls, and conversions of Aseptic Filling and Process Lines.
  • Provide training in the operation and maintenance of Aseptic Filling and Process Lines
  • Participate in after-hours support for engineering groups on a rotating basis.

Minimum Qualifications:

  • Bachelor's degree in electrical engineering (or equivalent technical experience)
  • 4–6 years of relevant technical/operational experience in manufacturing or production environments
  • Experience with aseptic processing and packaging systems (minimum 2 years), preferably Tetra Pak equipment
  • Proficiency with PLCs (Allen-Bradley/Rockwell), HMI systems, and SCADA platforms (Ignition, Wonderware)
  • Knowledge of motion control, VFDs, safety hardware, robotics, and vision inspection systems (e.g., Cognex, Keyence)
  • Experience installing, commissioning, and troubleshooting processing and packaging equipment, including off-hours support as needed
  • Understanding of food processing/packaging operations, FDA regulations, and NFPA 70/70E/78 standards
  • AutoCAD experience
Vacancy posted 5 days ago
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