Lead Controls Engineer
Apex Systems
Lead Controls Engineer
Location: Halcomb, KS (On-site) Role Overview This position's primary responsibility is to oversee and provide expert technical direction for technology-based processes. The lead will plan, provide direction, and support IT solutions that enhance mission-critical business operations. This role involves working closely with decision-makers to identify, recommend, develop, implement, and support cost-effective solutions while helping to define and implement IT policies, standards, and best practices. Key Responsibilities- Provide technical direction and recommendations to team members and management.
- Ensure compliance with IS standards and methodology.
- Recommend and develop plans for systems development, operations, and hardware/software purchases.
- Analyze and interpret information systems proposals and evaluate alternative implementation plans.
- Troubleshoot automated production and material-handling equipment in a live manufacturing environment.
- Support conveyance systems, including motors, drives, sensors, and related equipment.
- Integrate and troubleshoot industrial barcode, scanning, and vision equipment (e.g., Keyence, Cognex, SICK).
- Diagnose issues across PLC, HMI/SCADA (Ignition and iFix), and connected equipment.
- Troubleshoot communications between PLCs, scanners, field devices, and other plant-floor systems.
- Support older equipment while assisting with controls upgrades, replacements, and modernization efforts.
- Strong knowledge of multiple technologies including SCADA, 4GL programming, scripting, server-based systems, and SQL.
- Knowledge in programming, commissioning, and troubleshooting PLC-based control systems in industrial environments, with experience in ladder logic and structured programming.
- Hands-on PLC troubleshooting and programming experience, with a focus on Schneider Electric / Modicon.
- Strong diagnostic ability to trace problems across controls, electrical, communications, and equipment to determine the root cause.
- Experience communicating technical information to non-technical team members.
- Advanced understanding of a System Development Lifecycle Methodology.
- Experience developing and executing integrated test plans.
- Basic project management capabilities.
Vacancy posted 10 hours ago
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