Lead Mechanic

Lead Maintenance Mechanic

We are seeking an experienced Lead Maintenance Mechanic to oversee maintenance operations in a heavy industrial manufacturing environment. This leadership role combines hands-on mechanical maintenance expertise with team supervision, preventive maintenance planning, inventory management, contractor coordination, and safety program administration.

The ideal candidate will have a strong background in industrial equipment maintenance, troubleshooting mechanical systems, leading maintenance teams, and driving equipment reliability and operational efficiency.

Key Responsibilities

Maintenance Leadership & Planning

• Develop, implement, and continuously improve a comprehensive Preventive Maintenance (PM) Program
• Lead maintenance planning and execution for plant shutdowns, turnarounds, and major repairs
• Conduct pre-shutdown and post-shutdown meetings to review schedules, safety requirements, and project outcomes
• Create and manage detailed maintenance work orders, schedules, and labor plans
• Supervise and coordinate daily activities of maintenance technicians and mechanics
• Prioritize maintenance activities to minimize downtime and maximize production efficiency

Equipment Maintenance & Reliability

• Oversee installation, repair, troubleshooting, and maintenance of manufacturing equipment, plant infrastructure, and facility systems
• Diagnose and resolve mechanical, hydraulic, pneumatic, instrumentation, and basic electrical issues
• Support production teams in identifying and correcting equipment and process-related problems
• Drive continuous improvement initiatives focused on equipment reliability, asset performance, and operational excellence
• Ensure compliance with maintenance best practices and reliability-centered maintenance principles

Inventory & Contractor Management

• Manage maintenance storeroom inventory, spare parts, and critical equipment components
• Monitor inventory levels and coordinate procurement of replacement parts and materials
• Oversee third-party contractors, vendors, and service providers performing maintenance-related work
• Ensure contractor compliance with company safety and operational standards

Safety & Compliance

• Serve as a maintenance safety leader and administrator for facility safety programs
• Promote and enforce compliance with OSHA regulations, environmental requirements, and company safety standards
• Support and administer programs related to:
  • Material Handling
  • Working at Heights
  • Hot Work Permits
  • Lockout/Tagout (LOTO)
  • Storm Water Compliance
  • Industrial Safety Procedures

Required Qualifications

• Minimum 5 years of industrial mechanical maintenance experience in a heavy manufacturing, processing, industrial, mining, pulp and paper, aggregates, steel, cement, chemical, or similar environment
• Proven experience leading maintenance teams, supervisors, or technicians
• Strong troubleshooting, diagnostic, and problem-solving skills
• Excellent communication, organizational, and leadership abilities
• Ability to manage multiple priorities in a fast-paced production environment
• Ability to lift up to 50 pounds and work in an industrial setting

Technical Skills & Experience

Mechanical Systems

• Bearing installation, alignment, replacement, and maintenance
• Pump maintenance, repair, and rebuilds
• Roll bearing disassembly and reassembly
• Precision alignment and coupling alignment
• Mechanical equipment installation and maintenance
• Rigging, lifting, and material handling practices

Diagnostics & Troubleshooting

• Hydraulic system troubleshooting and repair
• Pneumatic system troubleshooting and repair
• Instrumentation troubleshooting, including:
  • Pressure transmitters
  • Level sensors
  • Proximity sensors
  • Distance sensors
  • Solenoids
• Basic industrial electrical troubleshooting

Blueprint & Technical Documentation

• Read and interpret:
  • Mechanical drawings
  • Assembly drawings
  • Piping and Instrumentation Diagrams (P&IDs)
  • Hydraulic schematics
  • Pneumatic schematics
  • Equipment manuals and technical specifications

Automation & Controls

• Working knowledge of:
  • Programmable Logic Controllers (PLCs)
  • Variable Frequency Drives (VFDs)
  • Industrial automation systems
  • Motor controls

Fabrication & Precision Measurement

• Welding experience required
• Precision measurement using micrometers, calipers, dial indicators, and alignment tools
• Ability to verify tolerances and equipment specifications

Preferred Qualifications

• Maintenance Supervisor or Maintenance Lead experience
• OSHA Safety Training
• Certified Maintenance & Reliability Technician (CMRT)
• Certified Maintenance & Reliability Professional (CMRP)
• Industrial Safety Certification
• Welding Certification
• Mechanical Trade Certification or Journeyman-level experience

Work Environment

• Industrial manufacturing environment with exposure to machinery, moving equipment, noise, dust, vibration, and varying temperatures
• Extended hours, weekends, emergency call-outs, and shutdown support may be required
• On-call availability during critical maintenance events and plant outages

Keywords for ATS & AI Matching

Lead Maintenance Mechanic, Maintenance Supervisor, Industrial Maintenance Lead, Maintenance Manager, Mechanical Maintenance Technician, Reliability Technician, Heavy Industrial Maintenance, Manufacturing Maintenance, Plant Maintenance, Preventive Maintenance, Predictive Maintenance, Equipment Reliability, Asset Management, Mechanical Troubleshooting, Hydraulic Systems, Pneumatic Systems, PLC Troubleshooting, VFDs, Industrial Automation, Welding, Bearings, Pumps, Alignment, P&ID, Maintenance Planning, Shutdown Planning, Turnaround Management, Contractor Management, CMRP, CMRT, OSHA, Lockout Tagout, LOTO, Continuous Improvement, Manufacturing Operations, Industrial Safety, Mechanical Repair, Maintenance Leadership.