Senior Controls Engineer

Seeking an experienced Senior Staff Engineer – Controls to join a leading advanced manufacturing and technology organisation in North Carolina . This is a senior-level technical engineering role responsible for leading controls and automation engineering activities across major manufacturing and capital projects. The position will provide technical leadership across controls architecture, PLC/HMI/SCADA systems, industrial networking, machine automation, commissioning, troubleshooting, and continuous improvement across multiple manufacturing facilities. Key Responsibilities Lead controls engineering activities for major automation, manufacturing technology, and capital projects from initial concept and design through installation, commissioning, startup, and production handover Develop, review, and implement industrial controls architectures for automated manufacturing equipment, production systems, and machine-level applications Design and program PLC, HMI, SCADA, and control systems supporting complex manufacturing operations Provide technical leadership for controls integration across equipment, machines, production lines, and plant systems Support and oversee the integration of automation equipment from OEMs, machine builders, system integrators, contractors, and technology suppliers Develop and review electrical and controls designs, control narratives, functional specifications, network architectures, I/O documentation, and technical engineering packages Support controls system commissioning, factory acceptance testing, site acceptance testing, startup, troubleshooting, and production ramp-up Troubleshoot complex controls, automation, electrical, networking, and machine performance issues and develop sustainable corrective solutions Support the development and implementation of industrial networking and communication systems including Ethernet/IP, Profinet, OPC UA, and related technologies Lead continuous improvement initiatives focused on machine performance, production efficiency, reliability, quality, safety, and overall equipment effectiveness Provide technical input into automation standards, controls architecture, equipment specifications, engineering practices, and lifecycle management strategies Work closely with Manufacturing Engineering, Electrical Engineering, Operations, Maintenance, IT/OT, Quality, Safety, and external engineering partners Mentor and provide technical guidance to engineers and other technical personnel supporting controls and automation projects Support multiple manufacturing facilities and provide technical expertise for complex automation and controls challenges Requirements Bachelor's degree or higher in Electrical Engineering, Controls Engineering, Automation Engineering, Mechanical Engineering, or a related technical discipline Minimum 10 years of experience in industrial controls, automation, manufacturing engineering, or a closely related engineering environment Strong experience with industrial PLC-based control systems and automation technologies Hands-on experience with Allen-Bradley / Rockwell Automation PLC platforms Experience with HMI and SCADA systems and industrial control system integration Strong understanding of industrial networking and controls communication protocols Experience supporting automated manufacturing equipment, production lines, machinery, or industrial automation systems Ability to lead complex controls engineering projects from concept through commissioning and production handover Strong troubleshooting and problem-solving capabilities across controls, electrical, automation, and manufacturing systems Strong communication and interpersonal skills with the ability to work effectively across engineering, operations, maintenance, and external technology partners Ability to provide technical leadership and mentorship to engineers and technical teams Preferred Experience Experience with Siemens PLCs / TIA Portal in addition to Rockwell Automation Experience with Studio 5000, ControlLogix, CompactLogix, FactoryTalk , or similar platforms Experience with robotics, machine vision, motion control, servo systems, or automated material handling Experience with industrial SCADA platforms such as Ignition, FactoryTalk View, WinCC, or similar Experience with industrial communication protocols including EtherNet/IP, Profinet, Modbus TCP, OPC UA, and MQTT Experience working with OEMs, machine builders, system integrators, and automation contractors Experience with FAT, SAT, commissioning, startup, troubleshooting, and production ramp-up Experience with Industry 4.0, MES, IIoT, IT/OT integration, or manufacturing data systems Experience with functional machine safety, including GuardLogix, safety PLCs, NFPA 79, ISO 13849, or IEC 62061 Experience leading large-scale automation or capital projects within a high-volume manufacturing environment Professional Engineer (PE) registration or eligibility is advantageous What's on Offer Opportunity to join a leading US advanced manufacturing organisation in a key senior controls engineering position Technical leadership across complex automation, manufacturing technology, and capital projects Exposure to multiple manufacturing facilities and advanced automated production systems Opportunity to influence controls architecture, automation standards, manufacturing technology, and equipment reliability Collaborative environment working closely with Engineering, Manufacturing, Operations, Maintenance, IT/OT, and external technology partners Opportunity to mentor engineers and provide technical leadership across major automation initiatives Long-term career development within a major US industrial and manufacturing organisation Opportunity to influence manufacturing performance, automation capability, reliability, and continuous improvement Annual performance bonus Comprehensive medical, dental, and vision coverage 401(k) retirement plan with company contribution and match Life insurance and disability coverage Paid time off and company holidays Employee assistance and wellness programs Ongoing technical training and professional development opportunities #J-18808-Ljbffr Ember Grey