Process and Automation Engineer

Job description:

The Process and Automation Engineer is responsible for designing, implementing, and improving automated control systems and manufacturing processes. This position works cross-functionally to optimize production line efficiency, ensure product quality, and reduce operational costs through the application of process engineering principles and automation technologies.

Responsibilities:

· Develop, test, and implement process control systems (PLC, HMI, SCADA) to automate and enhance manufacturing operations.

· Analyze current manufacturing processes for improvement opportunities and implement changes to improve efficiency, yield, and cost-effectiveness.

· Lead or support capital projects involving automation upgrades, new equipment installation, or production line modifications.

· Design and implement data acquisition systems and process monitoring tools to drive continuous improvement.

· Troubleshoot control systems, instrumentation, and process-related issues in real-time manufacturing environments.

· Collaborate with maintenance, quality, and production teams to ensure robust and reliable equipment performance.

· Create and maintain technical documentation including control system designs, process flow diagrams (PFDs), and operating procedures.

· Ensure compliance with industry standards (e.g., ISO, OSHA, NFPA) and company safety policies in all engineering activities.

· Train operators and maintenance staff on new automated systems and process changes.

· Participate in root cause analysis (RCA) and implement corrective/preventive actions (CAPA) for process deviations or equipment failures.

Requirements

Technical Skills:

· Proficiency in PLC programming (e.g., Allen-Bradley, Siemens) and HMI/SCADA systems.

· Knowledge of industrial communication protocols (Ethernet/IP, Modbus, Profibus).

· Familiarity with automation platforms and software tools (Rockwell Studio 5000, Siemens TIA Portal, Ignition SCADA, etc.).

· Strong understanding of manufacturing processes, Lean principles, and Six Sigma methodologies.

· Experience with robotics integration (e.g., Fanuc, ABB, UR).

o Knowledge of Industry 4.0, IIoT, and smart manufacturing technologies

Soft Skills:

· Strong analytical and problem-solving skills.

· Excellent verbal and written communication.

· Ability to manage multiple projects and prioritize tasks effectively.

· Team player with a proactive and hands-on approach.

Requirements

· Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Chemical Engineering, Mechatronics, or a related field.

· 5–7 years of experience in manufacturing process engineering and controls/automation systems

· Ability to follow instructions and established procedures.

· Ability to be well organized and the ability to prioritize to make good decisions, and multi-task.

· Ability to work independently and have excellent interpersonal skills and the ability to communicate effectively with other team members and facility leadership.

Benefits

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Paid time off
• Vision insurance
• Vacation
• Holidays