Manufacturing Engineer I

Manufacturing EngineerGalvion is a global defense technology leader specializing in advanced protective solutions and intelligent power systems for military and tactical operations worldwide. We design, develop, and manufacture ballistic helmets and data management solutions for the modern battlefield. Galvion emphasizes innovation, collaboration, and forward-thinking design to meet the evolving needs of the modern world.The Manufacturing Engineer is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing environment. This role focuses on improving manufacturing processes for advanced composite materials, ensuring consistent ballistic performance, increasing production efficiency, and maintaining strict quality and compliance standards. The position supports production scaling, continuous improvement initiatives, cross-functional collaboration, and the delivery of mission-critical protective equipment for military and law enforcement applications.Develop, refine, and standardize manufacturing processes for ballistic helmet production (layup, molding/pressing, trimming, finishing, coating)Optimize cycle times, material utilization, and yield while maintaining ballistic integrityLead root cause analysis for defects such as delamination, voids, dimensional non-conformance, or coating failuresDefine and control critical process parameters (temperature, pressure, cure time, consolidation)Partner with R&D on material selection, qualification, and process transferSupport new product introduction (NPI) and transition from prototype to full-rate productionDesign and implement tooling, fixtures, and work instructions for repeatable manufacturingBalance throughput with strict compliance to ballistic performance standardsImplement SPC and process controls for safety-critical featuresSupport ballistic testing, lot acceptance, and failure investigationsSpecify and improve equipment such as presses, ovens, automation equipment, and final assembly linesEvaluate automation opportunities in material handling, cutting, painting and finishing operationsImprove equipment uptime and preventive maintenance strategiesMentor technicians and junior engineers in best manufacturing practicesContribute to capacity planning, cost reduction strategies, and long-term manufacturing roadmapBachelor's degree in Mechanical, Materials, Industrial Engineering, or related field3-5+ years of manufacturing engineering experience in composites, defense, aerospace, or protective equipmentHands-on experience with molding, pressing, or composite fabrication processesStrong understanding of process control in safety-critical manufacturingExperience with root cause analysis and continuous improvement methodsCAD Experience PreferredPLC Logic UnderstandingDeep process ownership mindset in a safety-critical environmentAbility to balance throughput, cost, and uncompromising qualityStrong analytical and problem-solving capability (especially with materials/process interactions)Leadership and influence across production teamsExperience with ballistic materials (aramids, UHMWPE, hybrid composites)Familiarity with defense contracting requirements and documentationLean / Six Sigma certification (Green or Black Belt)At Galvion, innovation, collaboration, and purpose drive everything we do. You'll work alongside talented professionals dedicated to developing advanced protective systems that help safeguard those who serve. We offer challenging work, opportunities for professional growth, and the chance to contribute to products that make a real-world difference.If you're passionate about excellence engineering and want to help shape the future of military protection, we'd love to hear from you.Apply today and become part of a team committed to protecting the world's most important missions.Galvion provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Galvion complies with applicable state and local laws governing non-discrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including, but not limited to, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.