Electrical Design Engineer

We are seeking a talented Electrical Engineer/Designer to join its innovative Engineering team! This organization is a leading player in the field of advanced manufacturing, specializing in the design and production of custom induction heating systems. If you are passionate about cutting-edge technologies and have a strong background in the design of controls for new machines and induction power supplies, we invite you to apply for this exciting opportunity.

As an Electrical Engineer/Designer, you will play a crucial role in the design, development, and optimization of induction power supply systems. You will collaborate with a multidisciplinary team of engineers to ensure the successful implementation of induction technologies in our products.

Key Responsibilities & Duties:

• Design and Development:
• Conceptualize, design, and develop induction power supply systems based on project requirements.
• Conduct feasibility studies and simulations to optimize system performance and efficiency.
• Electromagnetics and Power Circuitry:
• Apply expertise in electromagnetics and electricity mechanics to design controls for new machines and induction power supplies.
• Work on power circuitry with a focus on voltage source and current source resonant frequency inverters.
• Micro-controllers and Circuit Design:
• Utilize embedded micro-controllers, frequency, and pulse width controls using mixed analog and digital techniques.
• Conduct PCB design and circuit simulation to optimize system performance.
• Semiconductor Devices and System Integration:
• Work with medium to large module size semiconductor devices such as SCRs, Diodes, Mosfets, and IGBTs. Calculate losses, appropriate snubber circuits, and water/convection cooling requirements for such devices.
• Design and specify electrical systems, drives, I/O, etc., for moving and orienting parts in our Induction Heating Systems.
• Control System Design and Configuration:
• Design, specify, test, and configure control systems, including enclosures, transformers, fuses, disconnects, relays, PLCs, HMIs, computers, servo drives, sensors, pneumatics, valves, pumps, etc.
• Develop new control systems for custom and new products which meet or exceed UL508A standards.
• Testing and Validation:
• Implement testing protocols to validate the performance and reliability of induction power supply systems.
• Troubleshoot and resolve any issues identified during testing phases to the component level.
• Collaboration:
• Work closely with cross-functional teams, including electrical engineers, mechanical engineers, and product designers, to design induction power supply systems.
• Provide technical expertise and guidance during the product development lifecycle.
• Research and Innovation:
• Stay abreast of industry trends and advancements in induction power supply technology.
• Propose and implement innovative solutions to enhance the performance and efficiency of induction systems.
• Quality Assurance:
• Collaborate with quality assurance teams to establish and maintain high-quality standards for induction power supply systems.
• Participate in design reviews and provide input to ensure product reliability.
• Documentation and Project Management:
• Detail part drawings, process Engineering Change Orders (ECOs), and create Bills of Materials (BOMs).
• Work independently with minimal supervision to complete projects on time and within budget.
• Create detailed documentation, including schematics, design specifications, and test reports.
• Ensure that all design and development activities comply with industry standards and regulations.
• Collaborate with sales to give estimates as to material costs for future orders so that sales may quote them.
• Field Service and Problem Solving
• Resolve any problems encountered in the fabrication and construction of machines.
• Help start-up systems in the field.
• Go to customers to solve equipment issues.

Education & Preferred Qualifications:

• Bachelor’s or Master’s degree in Electrical Engineering or a related field. Emphasis on power electrics a plus.
• AutoCAD Electrical or similar experience is essential.
• Familiarity with standards such as CSA, CE, UL, ANSI, NEC, ASME, NFPA70 etc.
• Proven experience in the design and development of induction power supply systems and their controls to the component level.
• Strong proficiency in simulation tools and software for electrical circuit analysis.
• Knowledge of relevant industry standards and regulations.
• Excellent problem-solving and troubleshooting skills.
• Effective communication and collaboration skills.
• Minimum of 5 years of design experience in Electrical Systems.
• Experience in C++ or other embedded microprocessor programming tools is essential.
• FPGA programming and design is essential.
• Experience in RSLogix 5000, FactoryTalk View Studio, and other PLC/HMI programming with experience in IT networks a plus.
• Must be willing to travel at short notice.
• Must be willing to relocate to West Bend WI.