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Senior Composite Technician

Carson Helicopters Inc

Job Title: Senior Composite Technician (10+ Years Experience)

Location: Perkasie, PA Company: Carson Helicopters, Inc.

Position Overview: We are seeking a highly experienced Composite Technician with a minimum of 10 years of hands-on experience to support advanced composite manufacturing and prototyping efforts. This role is ideal for someone who thrives in a fast-paced, engineering-driven environment and has deep expertise in both wet layup and prepreg composite processes. Experience in regulated industries such as aerospace or aviation is strongly preferred.

Key Responsibilities:
  • Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups
  • Interpret engineering drawings, work instructions, and laminate schedules
  • Support prototype development, tooling, and first article builds
  • Perform trimming, bonding, and finishing operations to tight tolerances
  • Assist engineering teams in process development and optimization
  • Maintain quality standards consistent with regulated industry requirements
  • Document work and ensure traceability where required
Required Qualifications:
  • Minimum 10 years of experience in composite fabrication
  • Strong experience with both wet layup and prepreg systems
  • Demonstrated experience in prototyping or low-rate initial production environments
  • Ability to work from technical drawings and specifications
  • Proficiency with vacuum bagging techniques and curing processes (oven/autoclave preferred)
  • High attention to detail and workmanship standards
Preferred Qualifications:
  • Experience in aerospace, aviation, or other regulated industries (FAA, ISO, etc.)
  • Familiarity with structural composite repairs and inspection techniques
  • Experience working with large or complex composite structures
  • Knowledge of material systems (epoxies, resins, core materials such as foam/honeycomb)
  • Experience with tooling fabrication and mold making
Work Environment:
  • Hands-on manufacturing environment with advanced composite materials and processes
  • Collaboration with engineering and production teams on cutting-edge projects
Compensation & Benefits:
  • Competitive salary based on experience
  • Health, dental, and vision insurance
  • Paid time off and holidays
  • Opportunities for growth within a specialized aerospace manufacturing environment

How to Apply: Please submit your resume along with a brief summary of your relevant experience in composite fabrication and prototyping.
Vacancy posted 7 days ago
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