Manufacturing Controls Engineering Manager

Job Description

Summary:

The Manufacturing Controls Engineering Manager is a strategic and hands-on leadership role responsible for overseeing a team of industrial control system engineers. This team specializes in the design, programming, and support of PLC-based automation systems across manufacturing operations. The ideal candidate will combine deep technical expertise in industrial automation with strong leadership and project management capabilities to drive innovation, ensure system reliability, and support operational excellence.

Responsibilities:

Leadership & Team Management

• Lead, mentor, and develop a high-performing team of controls engineers.
• Foster a collaborative and innovative engineering culture.
• Conduct performance evaluations, set team goals, and support professional development.

Technical Oversight

• Provide expert guidance on PLC programming, HMI/SCADA systems, and industrial communication protocols.
• Ensure standardization and documentation of control system designs and code.
• Oversee the integration of new automation technologies and upgrades to existing systems.

Project & Operations Management

• Manage automation projects from concept through implementation and commissioning.
• Collaborate with cross-functional teams including production, maintenance, IT, and external vendors.
• Ensure timely delivery of projects within scope and budget.

Support & Troubleshooting

• Lead root cause analysis and resolution of complex control system issues.
• Support production teams with real-time troubleshooting and system optimization.
• Ensure compliance with safety, quality, and regulatory standards.

Knowledge, Skills, and Abilities (KSAs):

Technical Knowledge

• In-depth knowledge of PLC programming (e.g., Allen-Bradley, Siemens, Mitsubishi).
• Proficiency with HMI/SCADA platforms and industrial communication protocols (Ethernet/IP, Modbus, Profibus).
• Understanding of machine safety systems, sensors, and actuators.

Leadership & Communication

• Proven ability to lead and develop engineering teams.
• Strong interpersonal and communication skills for cross-functional collaboration.
• Ability to translate complex technical concepts into actionable plans.

Analytical & Problem-Solving Skills

• Strong troubleshooting and diagnostic skills for control systems and automation equipment.
• Experience with root cause analysis and continuous improvement methodologies (Lean, Six Sigma).

Project Management

• Ability to manage multiple projects simultaneously with competing priorities.
• Experience with project planning tools and methodologies.
• PMP certification is a plus.

Minimum Qualifications:

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (Master’s preferred).
• 7+ years of experience in industrial automation, with at least 3 years in a management role.
• Experience in high-volume manufacturing environments preferred.
• Familiarity with Industry 4.0 and smart manufacturing technologies is a plus.

Travel :

• Local Travel: Less than 10%
• Overnight/North America: Less than 10%

Working Conditions :

• Office Environment - Must be able to remain in a stationary position 50% of the time and occasionally move about inside the office to access file cabinets, office machinery, etc. Required to have close visual acuity to perform an activity such as: preparing and analyzing data and figures; transcribing; viewing a computer terminal; extensive reading. May be required to exert up to 25 pounds of force occasionally to lift, carry, push, pull or otherwise move objects, including the human body.
• Factory - The worker may be subject to hazards. Includes a variety of physical conditions, such as proximity to moving mechanical parts, vibration, moving vehicles, electrical current, exposure to temperature changes or exposure to chemicals. While performing the duties of this job, the employee may be exposed to fumes, airborne particles, odors, dust, mists, and gases. The noise level in the work environment can be loud. Required to have close visual acuity to perform an activity such as: preparing and analyzing data and figures; transcribing; viewing a computer terminal; extensive reading; visual inspection involving small defects, small parts, and/or operation of machines (including inspection); using measurement devices; and/or assembly or fabrication parts at distances close to the eyes. Machinery operation requires the use of safety equipment to include but not limited to eye safety glasses, hearing protectors, work boots, and lab coats. May be required to exert up to 50 pounds of force occasionally to lift, carry, push, pull or otherwise move objects, including the human body.