Injection Molding Process Engineer (Medical Devices, NPI)

Job Title: Injection Molding Process Engineer This position leads injection‑molding process engineering for a high‑reliability manufacturing organization focused on medical devices. The engineer owns process validation and risk documentation, supports new product introduction, and ensures robust, efficient, and repeatable molding processes from concept through production. Responsibilities Own the injection‑molding process validation plan and maintain all associated process risk documentation. Support new product introduction (NPI) activities from concept through launch. Set up injection‑molding machines, optimize process parameters, and troubleshoot issues to ensure stable production. Develop and create sample parts and tools to support process development and validation. Identify required tools, manage procurement, and ensure timely delivery. Complete molding production runs and perform thorough validation of each run. Lead equipment‑management activities, including workstation design, material presentation, standard work, and single‑piece flow. Collaborate with product development teams to confirm design and process capability prior to launch. Develop test fixtures and prototype tooling for line development and process improvement. Define and control production processes, including tooling and equipment selection, setup, and optimization. Validate design specifications and confirm shop‑floor application of new products, tools, and equipment. Drive the implementation of affordable error‑proofing and automation technologies for molding operations. Work with operations teams to prepare facilities, equipment, and processes for new product launches. Support the development and use of production and control processes and documentation (APQP, Control Plans, Qualification Plans, DFMEA, PFMEA, PPAP, FAI, DFMA, SPC, etc.). Identify, evaluate, and establish new processes and technologies to achieve best‑cost and quality targets. Manage multiple concurrent projects and deliverables while maintaining high standards of quality and documentation. Communicate effectively with internal teams, customers, and suppliers to align on requirements, resolve issues, and support continuous improvement. Essential Skills Minimum 8 years of process engineering experience in injection‐molding within automotive, medical device, or aerospace industries. Expertise in plastics injection‑molding, including machine setup, optimization, and troubleshooting. Hands‑on experience with scientific molding practices and documented case studies. Experience in equipment design and validation for molding and related manufacturing processes. Track record of supporting NPI and new product development in a manufacturing environment. Competence in tool validation, procurement, and design awareness for injection‑molding. Solid understanding of manufacturing and process engineering principles, with cross‑functional collaboration. Proficiency in APQP, Control Plans, Qualification Plans, DFMEA, PFMEA, PPAP, FAI, DFMA, SPC tools, and related quality documentation. Lean and Six Sigma experience (Green Belt preferred). Detail‑oriented project management skills, capable of managing multiple projects simultaneously. Demonstrated success in fast‑paced environments with evolving priorities and timelines. Strong interpersonal and communication abilities at all organizational levels, including customers and suppliers. Additional Skills & Qualifications Experience in plastics, manufacturing, and process engineering for high‑reliability industries (medical devices, automotive, aerospace, electronics, etc.). Exposure to medical device manufacturing environments and associated standards. Experience in tool procurement and design coordination with toolmakers and suppliers. Proficiency with SolidWorks and other CAD tools for reviewing and supporting tooling and equipment designs. Familiarity with new‑product testing, development, and NPI processes. Knowledge of DFMA principles and their application to injection‑molded components. Understanding of ISO and other relevant quality management systems. Ability to identify, evaluate, and implement new technologies and processes that improve cost, quality, and efficiency. Strong organizational skills and ability to maintain comprehensive documentation across multiple projects. Commitment to continuous learning, professional development, and cross‑functional collaboration. Work Environment The role is based in a manufacturing setting that produces medical devices and precision products. You will work closely with a team of roughly 35 engineers and collaborate with operations, product development, quality, and supply‑chain groups. The organization offers flexible work hours and emphasizes a supportive culture with team‑building activities, learning opportunities, and career advancement. Job Type & Location Contract‑to‑Hire position located in Jeffersonville, IN. Pay And Benefits Pay range: $57.70 – $62.50 per hour. Medical, dental & vision Critical Illness, Accident, and Hospital 401(k) Retirement Plan – pre‑tax and Roth post‑tax contributions available Life Insurance (voluntary and AD&D for employee and dependents) Short‑ and long‑term disability Health Spending Account (HSA) Transportation benefits Employee Assistance Program Paid time off, vacation, or sick leave The company is an equal‑opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information, or any other protected characteristic. #J-18808-Ljbffr Actalent