Automation and Maintenance Engineer

Waukesha, Wisconsin, United States — Berco of America IncYour responsibilitiesSummary The Automation Projects & Maintenance Engineer reports to the PLC Production Engineering Manager and is responsible for ensuring the reliability, performance, and continuous improvement of industrial and automated equipment at Berco of America WI plant. This role combines advanced diagnostic expertise with automation and control systems engineering to support stable, efficient and high performing operations. The position leads troubleshooting and resolution of production line issues, including electrical, mechanical, pneumatic, electronic and calibration systems, ensuring rapid response to minimize downtime and maintain operational continuity.Major Areas of Responsibility Maintenance and troubleshooting (Preventive and Corrective)Ensure proper functionality of programming in automated lines.Manage and resolve production line downtime eventsAnalyze data, identified bottlenecks, and optimize workflows to improve OEEManage preventive maintenance improvementsCollaborate with maintenance to develop PM programsManage quick maintenance repair (example change sensor, calibrate sensor)Integrate new automation technology with existing production linesSpecific Responsibilities of the Job PLC Allen Bradley and Siemens programming and solid knowledge of Studio 5000 and TIA PortalTTP and PMC Fanuc programmingEnsure routine inspections, services, and repairs in the automated linesDiagnose electrical, mechanical, and software errors in automation systemsMonitor and improve the performance of the automatic linesDevelop new (Programmable logic controller) program for existing and future linesAutomatic lines process improvements (process capability indices)Attend monthly safety trainingProvide emergency breakdown support to production linesStandards of PerformanceMaximizing equipment run time and reducing unplanned stopsTroubleshooting and Maintenance (Hands-On Maintenance)PLC programming and design with Studio 5000 & Simatic S7Standard computer and industrial networks knowledgeMechanical and electrical cross-function in automationSafety compliancesEssential Functions Proficient in English languageAbility to view priorities in the long termAbility to work independently as well as with a teamYour profileEducation/Credentials/CertificationsBachelor’s in computer science or engineering or related fieldLength of ExperienceMinimum 5 years on Automation/Controls Engineering, Maintenance or PLC programmingKnowledge, Skills, & Abilities Knowledge Allen Bradley PLC (Studio 5000)Knowledge S7 TIA PortalKnowledge of operating, programming, and maintaining FANUC industrial robots and CNC machinesKnowledge of understanding electrical, electronic, pneumatic, hydraulic schematicsKnowledge and understanding of mechanical drawingsKnowledge of industrial communication protocolsStrong diagnostic abilities to identify and resolve issues in automation systemsComprehensive data analysis real-time and historicalDetail-orientedAble to anticipate future issuesAble to make quick connections between eventsExcellent written and oral language abilityExcellent reasoning and problem-solving abilityExcellent interpersonal skillsAdaptabilityAbility to multi-taskAbility to cope with changesThe [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Your benefitsBerco currently provides employees the following benefit plans and programs 401(k) Plan, Accidental Death and Dismemberment, Medical + Dental + Vision + Pharmacy Insurance, 11 Paid Holidays per Calendar year, Employee Assistance Program, Disability Insurance, Life Insurance and Flexible Spending Account.We value diversityBerco of America, Inc. is an equal opportunity employer, including people with disabilities and veterans.Applicants with disabilities may be entitled to reasonable accommodation under the Americans with Disabilities Act and certain state or local laws. For those requiring assistance completing the application or the application process and request information relating to the need for accommodation, please contact View email address on click.appcast.io Berco, we produce mission critical undercarriages for mining, construction, forestry and agriculture machinery. Together with our customers, we create long lasting solutions by combining know-how in design, forging, heat treatment, machining and assembling. We provide undercarriage components to OEMs(Original Equipment Manufacturers) for the first fit of the machines as well as the service parts to OEMs and to the independent Aftermarket.From receiving your documents to acceptance: the application processNotes on applicationYou will have submitted your online application to thyssenkrupp in no time! As long as the position is available on our career page, you have the opportunity to apply.We have adapted the application process to the current situation and conduct our interviews by video (not in the U.S.), telephone and also personally - in compliance with the applicable and necessary distance and hygienic rules. You will receive detailed information on this topic from our recruiting experts during the application process, while you can find general information and application tips here finden.Further information about thyssenkrupp, our products and locations can be found directly on the company website.We wish you every success with your application and stay healthy!Join the #GENERATIONTKMove things forward with us - as colleagues and above all as a team.Because together we dare to do something new and take things into our own hands.Arrow RightApply nowMore informationWaukesha, Wisconsin, United StatesType of contract:Full-time, PermanentExperience level:ProfessionalsRemote work:Not availableJob field:Production & ManufacturingStatus:Ongoing recruitment, entry date flexiblePosting date:2026/07/31Job number:US_RS_08529Your responsibilitiesSummary The Automation Projects & Maintenance Engineer reports to the PLC Production Engineering Manager and is responsible for ensuring the reliability, performance, and continuous improvement of industrial and automated equipment at Berco of America WI plant. This role combines advanced diagnostic expertise with automation and control systems engineering to support stable, efficient and high performing operations. The position leads troubleshooting and resolution of production line issues, including electrical, mechanical, pneumatic, electronic and calibration systems, ensuring rapid response to minimize downtime and maintain operational continuity.Major Areas of Responsibility Maintenance and troubleshooting (Preventive and Corrective)Ensure proper functionality of programming in automated lines.Manage and resolve production line downtime eventsAnalyze data, identified bottlenecks, and optimize workflows to improve OEEManage preventive maintenance improvementsCollaborate with maintenance to develop PM programsManage quick maintenance repair (example change sensor, calibrate sensor)Integrate new automation technology with existing production linesSpecific Responsibilities of the Job PLC Allen Bradley and Siemens programming and solid knowledge of Studio 5000 and TIA PortalTTP and PMC Fanuc programmingEnsure routine inspections, services, and repairs in the automated linesDiagnose electrical, mechanical, and software errors in automation systemsMonitor and improve the performance of the automatic linesDevelop new (Programmable logic controller) program for existing and future linesAutomatic lines process improvements (process capability indices)Attend monthly safety trainingProvide emergency breakdown support to production linesStandards of PerformanceMaximizing equipment run time and reducing unplanned stopsTroubleshooting and Maintenance (Hands-On Maintenance)PLC programming and design with Studio 5000 & Simatic S7Standard computer and industrial networks knowledgeMechanical and electrical cross-function in automationSafety compliancesEssential Functions Proficient in English languageAbility to view priorities in the long termAbility to work independently as well as with a teamYour profileEducation/Credentials/CertificationsBachelor’s in computer science or engineering or related fieldLength of ExperienceMinimum 5 years on Automation/Controls Engineering, Maintenance or PLC programmingKnowledge, Skills, & Abilities Knowledge Allen Bradley PLC (Studio 5000)Knowledge S7 TIA PortalKnowledge of operating, programming, and maintaining FANUC industrial robots and CNC machinesKnowledge of understanding electrical, electronic, pneumatic, hydraulic schematicsKnowledge and understanding of mechanical drawingsKnowledge of industrial communication protocolsStrong diagnostic abilities to identify and resolve issues in automation systemsComprehensive data analysis real-time and historicalDetail-orientedAble to anticipate future issuesAble to make quick connections between eventsExcellent written and oral language abilityExcellent reasoning and problem-solving abilityExcellent interpersonal skillsAdaptabilityAbility to multi-taskAbility to cope with changesThe [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Your benefitsBerco currently provides employees the following benefit plans and programs 401(k) Plan, Accidental Death and Dismemberment, Medical + Dental + Vision + Pharmacy Insurance, 11 Paid Holidays per Calendar year, Employee Assistance Program, Disability Insurance, Life Insurance and Flexible Spending Account.We value diversityBerco of America, Inc. is an equal opportunity employer, including people with disabilities and veterans.Applicants with disabilities may be entitled to reasonable accommodation under the Americans with Disabilities Act and certain state or local laws. For those requiring assistance completing the application or the application process and request information relating to the need for accommodation, please contact View email address on click.appcast.io Berco, we produce mission critical undercarriages for mining, construction, forestry and agriculture machinery. Together with our customers, we create long lasting solutions by combining know-how in design, forging, heat treatment, machining and assembling. We provide undercarriage components to OEMs(Original Equipment Manufacturers) for the first fit of the machines as well as the service parts to OEMs and to the independent Aftermarket.