Automotive EV Calibration Engineer

Automotive Ev Calibration Engineer

SWJ Technologie specializes in providing engineering, planning, and project management services across various industries. We are currently seeking an Automotive EV Calibration Engineer for an assigned project with a client in the automotive industry. The role is based in Novi, MI or Charlotte NC and requires onsite presence and 20% domestic travel. If you are eager to grow your career and make a meaningful impact on exciting projects, we look forward to your application.

Purpose: This role owns calibration planning, execution, analysis, and release for BEV propulsion functions (torque delivery, regen blending, limits/derates, drivability, thermal interactions) with cross-support for Range Extender (REX) energy management where applicable. Partners with controls, HIL, vehicle test, diagnostics/OBD, and measurement teams to develop and refine calibration strategies that meet performance, safety, NVH, efficiency, and regulatory objectives. Drives data-driven optimization and ensures traceable, high-quality calibration releases.

Responsibilities:

• Calibration Strategy & Planning
• Define calibration targets and acceptance criteria for torque, regen, drivability, and limits/derates
• Plan and prioritize test activities across dyno, vehicle, road, and HIL environments
• Align calibration content and parameters with systems and controls teams across variants
• Test Execution (Dyno, Vehicle, HIL)
• Execute structured calibration tests for torque, regen, traction/ESC, and thermal behavior
• Support REX validation (start/stop, load steps, charge sustain, NVH aspects)
• Ensure proper instrumentation setup and signal validation with measurement teams
• Data Analysis & Optimization
• Analyze logs and traces (MDF/BLF/CSV) to identify issues and calibration gaps
• Optimize parameters for trade-offs (performance, comfort, efficiency, thermal limits)
• Produce KPI reports, comparisons, and sensitivity analyses
• Diagnostics, Safety & OBD Alignment
• Validate diagnostics (DTCs), limp modes, and derating strategies
• Ensure alignment with OBD requirements and safety constraints
• Verify protection functions (thermal, torque limits, HV safety mechanisms)
• Configuration, Traceability & Release
• Manage calibration versions, baselines, and configuration control
• Prepare release packages including changes, validation evidence, and rollback plans
• Support CI integration and automated regression workflows
• Cross-Functional Collaboration
• Work closely with controls teams on calibration intent and algorithm feedback
• Coordinate with HIL, vehicle dynamics, thermal, BMS, and NVH teams
• Ensure cross-domain alignment and fast issue resolution

Qualifications:

• Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Automotive Engineering, Controls Engineering, or a related technical field
• 4–8+ years experience in BEV/HEV calibration or propulsion system controls & calibration
• Equivalent practical experience in calibration or propulsion system development may also be considered
• Strong background in vehicle dynamics, control systems, or electrified powertrain systems

Required Skills:

• 4–8+ years experience in BEV/HEV calibration or propulsion system controls & calibration
• Strong knowledge of electric powertrain systems (motor, inverter, torque arbitration, regen strategies)
• Experience with calibration tools (Vector CANape/CANoe and/or ETAS INCA)
• Proficiency in data analysis tools (MATLAB and/or Python)
• Understanding of vehicle diagnostics (UDS, OBD principles)
• Knowledge of thermal management and derating strategies in EV systems
• Experience with vehicle communication networks (CAN, CAN FD, LIN, Ethernet)
• Ability to interpret logs (MDF/BLF) and perform structured data analysis
• Understanding of functional safety principles (ISO 26262 exposure)
• Strong problem-solving and cross-functional communication skills

Preferred Skills:

• Experience with Volkswagen
• Willingness to travel

Physical Requirements:

• Work is normally performed in an office, laboratory, manufacturing floor, or machine shop setting where physical work includes, but is not limited to sitting, standing, reaching, kneeling, bending, and lifting up to 25 lbs.
• Must be able to understand and comply with all relevant safety practices.

FLSA Status/Working Schedule:

• Location: Novi, MI or Charlotte NC
• Schedule: Full Time/ 40 hours per week
• Travel: 20% domestics travel
• Overtime: as required
• Assignment Start: ca. June 2026– December 2030
• Duration: up to 4.5 years

Disclaimer: This job description is a high-level overview of general expectations of this position. It is not intended to list every responsibility of the position, nor does it represent an employment contract of any kind.

SWJ TECHNOLOGY and all of its subsidiaries (i.e., NGE EQUIPMENT and ProjectOne US) are Equal Opportunity Employers and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, sexual orientation, gender, disability status, protected veteran status, or any other characteristic protected by law.