Process Engineer
H.C. Starck Solutions
Process EngineerImprove the Processes That Power Advanced ManufacturingGreat manufacturing doesn't happen by accident. It takes the right equipment, reliable processes, technical expertise, and people who know how to solve problems when things don't go as planned. Elmet Technologies is looking for a Process Engineer to join our manufacturing team in Lewiston, Maine.In this role, you'll take technical ownership of manufacturing equipment and processes, working directly with production teams to improve quality, reliability, efficiency, and manufacturing performance. You'll troubleshoot equipment, develop and improve processes, support new product development, and help identify the equipment and capabilities needed to support future growth.This is a hands-on engineering position for someone who enjoys being on the manufacturing floor, solving complex technical problems, and seeing the results of their work in everyday production. Reporting to the Process Engineering Manager, you'll work closely with Production, Maintenance, Engineering, Supply Chain, and other teams to make our manufacturing operations safer, more capable, and more efficient.What's In It for YouBenefits starting Day One, including medical, dental, and vision insurance401(k) with company matchPaid time off and paid holidaysTuition assistanceProfessional development and internal growth opportunitiesOpportunity to take technical ownership of manufacturing processes and equipmentHands-on involvement in equipment improvements, troubleshooting, and new product developmentDirect influence on manufacturing quality, reliability, productivity, and costOpportunity to work with advanced materials and specialized manufacturing equipmentCollaboration with experienced engineering, production, and maintenance teamsWhat You'll DoAs a Process Engineer, you'll be responsible for the performance, reliability, and continuous improvement of assigned manufacturing processes and equipment. Your responsibilities will include:Serve as the technical owner of assigned manufacturing equipment and processesDevelop, maintain, and improve process specifications, work instructions, equipment controls, and monitoring proceduresMonitor, track, and audit manufacturing results to ensure products meet required material properties, quality standards, and manufacturability requirementsPartner with development engineers to establish reliable manufacturing processes for new products, materials, and alloysWork with Production Planning and manufacturing leadership to optimize equipment scheduling, utilization, and capacityIdentify opportunities to improve manufacturing quality, productivity, reliability, and costEvaluate manufacturing processes, tooling, equipment, materials, and product designs to develop practical improvementsPlan and manage the installation and integration of manufacturing equipment and processesSupport strategic planning and capital investment decisions to expand manufacturing capabilities and capacityApply Lean Manufacturing and continuous improvement methods to reduce waste, improve reliability, and increase process efficiencyUse analytical and mathematical problem-solving methods to identify root causes of equipment, process, and product failuresRecommend changes to equipment, tooling, product designs, tolerances, or processing methods to resolve manufacturing problemsWork directly with Maintenance technicians to troubleshoot equipment issues and implement lasting solutionsProvide hands-on technical support to operators and technicians on the manufacturing floorDevelop clear, detailed manufacturing work instructions and process documentationIdentify and address manufacturing safety concerns, including equipment and ergonomic risksCollaborate with Supply Chain, Finance, and Production to evaluate material rework, repair, or replacement decisionsPrepare manufacturing proposals and cost estimates for new products, including tooling and resource requirementsLead technical and process improvement projects, ensuring successful and timely implementationRequirementsWhat We're Looking ForWe're looking for an engineer who combines strong technical knowledge with a practical understanding of manufacturing. You'll need:Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or equivalent relevant experienceExperience working in a manufacturing environmentStrong analytical, troubleshooting, and problem-solving skillsAbility to diagnose manufacturing and equipment issues using a hands-on, data-driven approachStrong planning, organization, and time management skillsProject management skills and attention to detailAbility to work independently with minimal supervisionStrong communication skills and the ability to collaborate with employees at all levelsCommitment to safety, quality, and continuous improvementA results-oriented approach and willingness to take ownership of technical challengesExperience with Lean Manufacturing principles and practices is preferred.Technical Experience That Can Help You SucceedOur Lewiston manufacturing operations involve specialized materials and processes. Experience with any of the following would be particularly valuable:High-temperature sintering and annealing furnacesHot and cold metal rolling, including rolling materials to foil thicknessRod swagingWire drawing to very small diametersManufacturing equipment troubleshooting and process optimizationEquipment installation, integration, and process developmentAdvanced materials processing and metalworking operationsYou don't need experience with every process listed above. We're looking for someone with strong engineering fundamentals, relevant manufacturing experience, and the ability to learn and improve specialized processes.How You'll Make an ImpactSuccess in this role means making manufacturing processes safer, more reliable, more capable, and more efficient.You'll make an impact by:Improving manufacturing quality, consistency, and process capabilityReducing equipment downtime and recurring process problemsImproving equipment utilization and manufacturing throughputIdentifying and eliminating root causes of defects and production failuresReducing manufacturing costs through better processes, tooling, and equipment performanceHelping new products, materials, and alloys transition successfully into productionDeveloping clear process documentation that supports consistent manufacturing resultsSupporting equipment and capital improvements that expand manufacturing capabilitiesBuilding strong working relationships with operators, technicians, and other engineering teamsDelivering measurable improvements in safety, reliability, quality, and productivityA Hands-On Manufacturing EnvironmentThis isn't an engineering position where you'll spend all day behind a desk. You'll spend meaningful time on the manufacturing floor, working directly with equipment, processes, operators, and maintenance technicians. One day might involve troubleshooting a furnace or production issue. Another could involve improving process controls, developing work instructions, evaluating manufacturing data, supporting equipment installation, or working with development engineers on a new material.You'll need to be comfortable moving between technical analysis, project work, and hands-on manufacturing support. The position includes both office and manufacturing-floor activities.About Elmet TechnologiesElmet Technologies is a division of The Elmet Group and a leading U.S.-based manufacturer of precision-engineered products serving global industries, including aerospace, defense, semiconductor, and energy. Through advanced materials processing and precision manufacturing capabilities, Elmet produces high-performance materials and components for some of the world's most demanding applications.Our Lewiston, Maine operation specializes in advanced refractory metals, including tungsten and molybdenum, and brings together engineering expertise, specialized equipment, and manufacturing capabilities to produce materials and components that perform in demanding environments. We're continually working to improve our processes, expand our capabilities, and invest in the equipment and people that will support our future growth. As a Process Engineer, you'll play a direct role in making that happen.Ready to Engineer What's Next?If you're an engineer who enjoys solving manufacturing problems, improving equipment performance, and working directly with the people and processes behind advanced manufacturing, we'd like to hear from you. Apply today to join Elmet Technologies in Lewiston, Maine, and help build the next generation of manufacturing capabilities.Export Control RequirementThis position may require access to information, technology, or materials subject to U.S. export control regulations
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