Machine Adjuster

Envelope Converting Machine Adjuster

• Read instructions from job tickets; set up, adjust, troubleshoot and maintain envelope converting equipment according to safety, quality and production guidelines
• Operate machines for trial runs and measure dimensions of product to ensure conformance to specifications
• Continually oversee all converting equipment in operation to proactively detect malfunction or problems expediently through observation and listening
• Troubleshoot, repair and perform preventative, emergency and scheduled maintenance
• Provide critical information and job specific instructions while working closely with Machine Operators and Quality Control Coordinators in solving problems and optimizing product quality and operational efficiency
• Maintain production records and equipment logs accurately and timely
• Effectively communicate issues and concerns to incoming supervisor/team members to facilitate and ensure smooth transition of workload
• Provide assistance in training, coaching and developing Machine Operators and Machine Adjuster Trainees
• Participate in and promote team problem solving and process improvement Comply with all safety requirements and ensure safety of others throughout the department
• Understand and embrace Continuous Improvement and support a team environment
• Additional duties and projects as assigned

Competencies

• Set up converting machines to produce envelopes that match design specifications provided on the job tickets and artwork
• Monitor the converting equipment during production runs to ensure quality and to maximize a high level of productivity
• Dispense ink from ink station according to job ticket
• Maintain ink viscosities to ensure color consistency
• Mount plates using plate mounting tapes
• Set impressions, etch and registration on production machines
• Ensure guards and interlocks are in place and operational, and housekeeping is in good order and maintained
• Direct the Machine Operator in various stages of machine start-up, changes and quality and productivity standards
• Provide training to coworkers, including other Machine Adjusters
• Record set-up times, down time, repairs, quality control and raw materials
• Assist other Machine Adjusters with quality evaluation, trouble shooting, break coverage, etc.
• Perform preventative maintenance, repairs, trouble shooting and machine adjustment
• Communicate effectively regarding machine or facility problems
• Locate and retrieve paper and other materials from inventory as needed
• Ensure job materials are appropriately stocked before shift change
• Effectively communicate to team members and support teams on incoming shift to ensure continuous production of product at high quality levels with minimal wasted time and materials
• Collaborate with Sales and Management with information regarding machine capabilities, production timelines and tooling needs
• Champion lean activities through participation and support
• Demonstrate ability and willingness to work overtime
• Perform all other duties as assigned