Controls Engineer

Dexter is the premier manufacturer and supplier of axles, suspension, brakes, doors, venting products, trailer parts, accessories, and towing components serving the commercial trailer, RV, heavy-duty, marine, agriculture, and manufactured housing markets has an opportunity for a Controls Engineer at our manufacturing engineering facility located in Elkhart, IN. Headquartered in Elkhart, Indiana, Dexter has manufacturing and distribution locations throughout the U.S. and Canada. Employing state-of-the-art robotics, precision welding equipment, and automated machining processes, Dexter has achieved many years of success through a commitment to the principles of superior quality, continuous improvement, and unparalleled customer service. For more information about our company, access Dexter's web site at & Robotics Engineer (5+ Years Experience)Commission, program, and troubleshoot industrial robotic systems with a focus on welding applicationsConfigure and deploy PLC-based control systems, primarily using Rockwell Automation RSLogix 5000 / Studio 5000Integrate robotic systems (e.g., Fanuc, ABB, Yaskawa) with PLCs, HMIs, and peripheral equipmentPerform system bring-up, debug I/O, and validate full machine functionality during commissioningDevelop, modify, and optimize ladder logic, structured text, and function block programsSupport weld process setup including torch configuration, seam tracking, and weld parameter tuningDiagnose and resolve electrical, controls, and robotic faults in real-time production environmentsInterpret electrical schematics, panel layouts, and mechanical drawings for system troubleshootingConduct factory acceptance testing (FAT) and site acceptance testing (SAT)Collaborate with engineering teams to implement design changes and continuous improvementsProvide on-site startup support and customer training for operators and maintenance personnelEnsure compliance with safety standards, including lockout/tagout and machine safety circuitsMaintain detailed documentation including redlines, backups, and commissioning reportsTravel to customer sites for installation, startup, and support as requiredProgram, calibrate, and maintain DC electric torque tools, including parameter setup, tightening strategy configuration, and communication with PLC-based control systemsProject ManagementParticipating in cross functional design reviews to establish standard and custom product designs for new product launches.Developing and communicating manufacturing standards for new product launches, project initiatives, and efficiency improvements to all departments.Reviewing and approving Engineering prints and specifications for optimum manufacturability, cost, tooling, and process structure.Partnering with the Product Design Team to resolve all engineering and design related problems as well as providing manufacturing input required for cost-effective designs.Communication SkillsPossess strong team, leadership, and interpersonal skills enabling you to work with the full range of employees at the manufacturing site.Ability to organize data into presentations for the team members and management.EducationPreferred but not required bachelor’s degree in engineering, or comparable discipline and at least 5+ years related work experience, or an equivalent combination of education and experience. Electrical / Mechanical / Automation Engineering Electrical / Mechanical Engineering Technology, or EquivalentProfessional Certifications: Fanuc, Allen BradleyPreferred / Plus QualificationsExperience with Fanuc ROBOGUIDE for offline programming and simulationProficiency in AutoCAD for reviewing and modifying electrical schematics and layoutsExperience with welding power sources and integration (e.g., Lincoln, Miller)Familiarity with advanced weld tracking systems (e.g., Through-Arc Seam Tracking - TAST)Knowledge of industrial networks (EtherNet/IP, DeviceNet, ProfiNet)Statistical analysis and software (Cpk & Ppk)Ignition SCADA Software for Process Control and Data ManagementWe care for our people. Here are some of our great, comprehensive Benefits:Dexter offers a competitive wageFull benefits package including Health, Dental, Vision, Life, STD, LTD, FSA, HSA3% profit sharing in our Safe Harbor program401(k) Plan with company contributionsOpportunities for internal career development and growthApply now to join an industry leader and make a difference in what we do for the customers we serve!Equal Opportunity EmployerOffers of employment are contingent upon successfully passing a background check and drug screen. Dexter Axle Company is an equal opportunity employer. Applicants are considered for positions without discrimination based on race, color, creed, religion, national origin, gender, age, disability, veteran status, citizenship status or any other characteristic protected by federal, state or local law.