Melt Operator

Melt Operator

Job Description

Position Summary

The Melt Operator is responsible for safely operating melting furnaces and material handling equipment to support daily foundry production. This position plays a critical role in maintaining metal quality, achieving production targets, and ensuring a safe work environment. Successful candidates must be dependable, safety-focused, physically capable, and committed to working as part of a team in a fast-paced manufacturing environment.

Essential Duties and Responsibilities

• Safely operate melting furnaces and associated equipment in accordance with company procedures and safety standards.
• Handle and work around molten metal while maintaining constant awareness of hazards and safe operating practices.
• Operate forklifts and other material handling equipment to transport raw materials, alloys, and production supplies.
• Monitor melt operations to ensure quality, efficiency, and adherence to production requirements.
• Identify and immediately report unsafe conditions, refractory damage, furnace abnormalities, equipment issues, or concerns related to molten metal handling.
• Maintain a clean, organized, and safe work area.
• Communicate effectively with supervisors, maintenance personnel, quality personnel, and fellow operators to support department objectives and ensure smooth operation of the foundry.
• Promote strong communication between peers and departments, recognizing that effective teamwork and information sharing are essential to safety, quality, and production success.
• Follow all company policies, procedures, and safety regulations.
• Assist with other foundry and production-related duties as assigned.

Required Qualifications

• Ability to safely lift and carry up to 50 pounds on a regular basis.
• Ability to work in high-temperature industrial environments for extended periods.
• Demonstrated commitment to workplace safety and hazard awareness.
• Strong situational awareness and ability to remain alert in a dynamic manufacturing environment.
• Ability to work confidently around molten metal while maintaining a healthy respect for its inherent hazards.
• Basic math skills, including addition, subtraction, multiplication, and measurement calculations.
• Strong work ethics with the ability to work both hard and efficiently.
• Team-oriented mindset with a willingness to support coworkers and department goals.
• Strong communication skills and the ability to work effectively with multiple departments.
• Reliable attendance and punctuality are required.
• Ability to follow instructions, prioritize tasks, and maintain production schedules.

Preferred Qualifications

• Previous foundry, metal casting, melting, or manufacturing experience preferred.
• Forklift certification or prior forklift operating experience preferred.
• Experience working in a safety-sensitive industrial environment.

Work Schedule

• During the training period, employees will work on a schedule of 6:00 AM to 6:00 PM .
• Upon successful completion of training, employees will transition to a regular schedule of 4:00 AM to 4:00 PM, Monday through Friday .
• Saturday work is expected as production demands require. After training, Saturday schedules may be rotated, including every-other-Saturday assignments when business conditions permit.

Key Attributes for Success

• Safety-first mentality.
• Accountability and reliability.
• Strong attendance record.
• Positive attitude and willingness to learn.
• Commitment to quality and continuous improvement.
• Excellent communication and collaboration skills.
• Ability to identify problems early and communicate concerns promptly.
• Ability to stay focused and productive in a physically demanding environment.
• Respect for coworkers, equipment, and workplace standards.

Why This Role Matters

The Melt Department serves as the foundation of the foundry process. Melt Operators are entrusted with producing quality metal safely and consistently while supporting the organization's Safety, Quality, and Production goals. Success in this role requires attention to detail, proactive communication, teamwork, and an unwavering commitment to safe operating practices.