Manufacturing Process Engineer

Position: 

Manufacturing Process Engineer

Location:
Columbus, OH
Job Id: 


1065

# of Openings: 


1

Manufacturing Process EngineerAllied Mineral Products is a leading manufacturer of monolithic refractories worldwide, headquartered in Columbus, Ohio. We are currently seeking a Manufacturing Process Engineer who will be responsible for developing, optimizing, and maintaining manufacturing processes to improve efficiency, quality, and cost-effectiveness. This role involves supporting new product introductions, driving continuous improvement initiatives, and ensuring compliance with safety and regulatory standards. The position requires strong technical expertise, problem-solving skills, and collaboration across multiple teams, including Production, Quality, Maintenance, and R&D. The role will also provide technical support for all North America sites.Duties and Responsibilities​Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost.Design and implement process enhancements, ensuring scalability and repeatability for new product introductions.Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans.Maintain and update SAP routings to ensure accurate process flow and production standards.Conduct root cause analysis and implement corrective actions for process deviations and failures.Collaborate with cross-functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes.Develop Process Audits to ensure compliance with Allied’s Quality Systems.Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed.Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma.Assist in the design and development of tooling, fixtures, and equipment to optimize production.Perform time studies, process validation, and failure mode effects analysis (FMEA).Troubleshoot process deviations and drive improvements in throughput, yield, and product quality.Support equipment selection, layout design, and commissioning for new or upgraded production lines.Ensure compliance with safety, environmental, and regulatory standards across all operations.Train operators and technicians on new processes, equipment, and best practices.Support all North America sites as needed. Travel up to 10% required.QualificationsMust have a bachelor’s degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience.Requires at least 5 years of work experience in manufacturing process engineering.Previous experience in refractory, ceramics, or high-temperature materials manufacturing is a plus.Must have a strong understanding of manufacturing processes, including batching, mixing, and packaging.Must be proficient with CAD software (e.g., AutoCAD, SolidWorks) and familiarity with manufacturing systems (e.g., SAP, MES).Proficiency with data analysis tools and process modeling software is beneficial.Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies.Experience with process mapping, PFMEA, and control plans.Experience in extrusion processes, with a preference for refractory plastics extrusion preferred.Excellent problem-solving, analytical, and decision-making abilities.Strong communication and collaboration skills for cross-functional teamwork.Effective project management and organizational skills.BenefitsCompetitive Base PayEmployee Stock Ownership Plan (ESOP) retirement plan with 25% annual company contribution401K programAnnual Profit SharingPaid Time Off for Vacation, Sick Days, HolidaysMedical, Prescription Drug, Dental, and Vision programsLife InsuranceShort-Term, and Long-Term disabilityAllied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.
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