Senior Manufacturing Engineer
David Aplin Group
Aplin has partnered with a growing manufacturing company to hire a Senior Manufacturing Engineer. In this role you will lead the development, redesign, and launch of new products. This is a hands-on role working closely with Engineering, Operations, Quality, Supply Chain, and Production to turn product concepts into efficient, production-ready designs and processes.
Key Responsibilities
- Lead product teardown, analysis, redesign, and benchmarking.
- Develop 3D CAD models, assemblies, drawings, and GD&T.
- Design products for manufacturability and ease of assembly (DFM/DFA).
- Select materials and simplify designs to reduce cost, parts, and assembly time.
- Develop manufacturing processes, workflows, work cells, and layouts.
- Identify and improve production bottlenecks, labour requirements, cycle times, and capacity.
- Design and implement tooling, fixtures, gauges, and production equipment.
- Lead prototype and pilot builds on the production floor.
- Support new product introduction (NPI) from concept through production launch.
- Lead FMEA, quality planning, root-cause analysis, and corrective actions.
- Identify opportunities for cost reduction and continuous improvement.
- Create and maintain BOMs, drawings, work instructions, standard work, and inspection plans.
- Train production teams and ensure processes are ready for full-scale production.
- Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering, or equivalent experience.
- 7-10 years of manufacturing engineering or product industrialization experience.
- Experience taking a physical product from concept/design through production launch.
- Strong 3D CAD and manufacturing drawing skills.
- Experience with sheet metal, welding, mechanical assembly, fasteners, coatings, tolerances, and tooling.
- Knowledge of DFM/DFA, PFMEA, Lean Manufacturing, and root-cause analysis.
- Experience with time studies, labour standards, and capacity planning.
- Strong project management and cross-functional communication skills.
- Comfortable spending significant time on the manufacturing floor.
- Valid passport and ability to travel to the U.S.; Cross-border travel is required.
- Experience with commercial vehicles, trailers, truck bodies, cabinets, storage systems, mobile workspaces, or metal fabrication.
- Experience working with aluminum, steel, and composites.
- ERP/PLM experience.
- Lean Six Sigma experience.
- Experience with both Canadian and U.S. manufacturing operations.
- Supplier development and make-vs-buy experience.
Vacancy posted 3 days ago
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