Process Engineer

Job #: 159974 Title: Process Engineer Location: Crystal Hill, VA Salary Range: $72,000 to $106,000, depending on experience Position: PROCESS TECHNICIAN Description:
AmeriStaff Employment & Staffing Solutions is seeking a Process Engineer in Crystal Hill, VA for a direct hire opportunity with a leading manufacturing client. The ideal candidate will provide leadership in developing and implementing processes to improve safety, increase productivity, reduce waste, and ensure quality in a fast-paced oriented strand board manufacturing environment.

Benefits of the Process Engineer:
• Direct Hire Opportunity.
• $72,000 to $106,000, depending on experience
• Comprehensive Benefits Package Available.
• Opportunity for professional development and career growth.

Responsibilities of the Process Engineer:
• Maintain expertise in all operational processes and continuous improvement methods, including Lean Manufacturing tools such as 5S, SMED, Kaizen, SPC, and Six Sigma methodologies.
• Monitor and analyze root causes of production downtime and recommend process improvements to increase efficiency and reduce waste.
• Lead Process Improvement meetings with operators and plant staff to identify safety, quality, and production concerns and implement solutions.
• Develop and manage special projects, including cost estimates, labor and material planning, vendor coordination, and project tracking.
• Utilize engineering best practices to improve workplace safety and minimize hazardous working conditions.
• Analyze operational performance and communicate findings and recommendations through written and verbal reporting.
• Ensure compliance with environmental, health, and safety regulations, including proper documentation and monitoring procedures.
• Participate in safety initiatives, investigations, and continuous improvement efforts related to environmental and workplace safety.
• Maintain professional and technical knowledge through training, workshops, and industry resources.
• Perform additional duties as assigned.

Requirements for the Process Engineer:
• Bachelor of Science Degree in an Engineering discipline required; Mechanical, Electrical, or Wood Science preferred.
• Basic knowledge of Six Sigma methodologies; Green Belt certification preferred.
• Experience with Lean Manufacturing tools including 5S, Kaizen, and SMED.
• Strong troubleshooting, analytical, and process improvement skills.
• Leadership ability with experience facilitating meetings and leading teams.
• Self-starter with the ability to work independently and collaboratively.
• Strong verbal and written communication skills.
• Proficiency in Microsoft Office Suite.
• Knowledge of manufacturing processes and production environments preferred.
• Commitment to workplace safety and environmental compliance.

Education & Experience:
• Bachelor's Degree in Engineering required (Mechanical, Electrical, or Wood Science preferred).
• One (1) to three (3) years of manufacturing experience preferred.
• Experience in a manufacturing or industrial environment strongly preferred.

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Requirements: Job Type: Permanent Post Date: 10/15/2026