Sr. Electrical Engineer

Sr. Electrical EngineerLocation: Sheboygan, WIJob Type: Full-time, On-siteIndustry: Machinery Manufacturing/RoboticsCompensation: $110-130kCompany Summary: Our client is a global leader in automated packaging solutions, specializing in integrating advanced robotics, hard automation systems, and software-driven technologies into high-performance packaging machinery. Known for their commitment to innovation and efficiency, they deliver turnkey systems for diverse industries, including food, pharmaceuticals, and consumer goods. With an emphasis on precision, collaboration, and continuous improvement, they are a trusted partner in the automation and packaging sector.Position Summary: We're seeking a Senior Electrical Engineer to design, develop, and troubleshoot complex control systems for high-performance packaging equipment. This role will lead PLC/HMI programming efforts, work closely with electrical designers, and drive system integration with third-party vendors. The ideal candidate is a hands-on engineer with strong motion control experience, a passion for solving tough technical problems, and a collaborative mindset.Key Responsibilities:System Design and Integration:Design and integrate robotic systems with palletizers and de-palletizers for automated packaging.Develop and optimize End of Arm Tooling (EOAT) solutions for vacuum, grippers, and lifting systems.Program and configure PLCs, robotic control systems, and simulation software.Work with cam shaft-based hard automation systems for fixed, repetitive tasks.Software and Control Systems:Develop control algorithms for robotic systems handling palletizing and de-palletizing tasks.Troubleshoot and optimize robot control software and PLC systems.Ensure seamless integration between software and hardware systems in automated machinery.Machine Vision Systems:Implement and configure machine vision systems (illumination, CCD cameras, and optics).Use vision systems for product alignment, detection, and quality control.Safety and Compliance:Ensure adherence to robotic safety standards (EN ISO, OSHA).Perform risk assessments for automated systems.Testing and Deployment:Conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).Debug and troubleshoot robotic systems to ensure performance and efficiency.Cross-Functional Collaboration:Work closely with design, manufacturing, quality, and purchasing teams.Collaborate with suppliers for system integration and project requirements.Travel:Occasional domestic and international travel (e.g., Czech Republic) as needed for project deployments and collaborations.Key Responsibilities:• Design and program PLC, HMI, and servo motion control systems.• Collaborate with designers to produce BOMs and schematics.• Integrate 3rd-party systems and ensure full line functionality.• Provide on-site and remote troubleshooting and technical support.• Maintain documentation and compliance with UL508, NEC, NFPA.• Mentor junior engineers and contribute to training materials.Qualifications:• Bachelor's in Electrical Engineering or related field.• 10+ years of experience in PLC/HMI/Motion control.• Expertise with Allen Bradley and/or Siemens platforms.• Familiarity with machine vision systems (Cognex preferred).• Ability to travel up to 15%.Preferred Skills:• Experience with programming languages (C, C++, Java, Python).• Background in packaging, automation, or machinery.• Strong communication and project coordination abilities.