Night Shift Process Engineer

Job Description

Position Overview: We are seeking a hands-on and detail-oriented Process Engineer to join our dynamic manufacturing operations team. This role is critical in supporting yield improvement, day-to-day production troubleshooting, and new product introduction (NPI) within a fast-paced 24/7 high-volume production environment. You will work directly on 3rd shift (11 PM – 7 AM) to ensure optimal performance of processes, effective support to production teams, and smooth onboarding of new products.

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This position is an excellent opportunity for engineers looking to make a significant impact in advanced manufacturing operations, supporting blue-chip customers with world-class standards for quality and delivery.

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The Process Engineer will be expected to work daily on-site in our Somerset, NJ office.

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• Covering weekend shifts will be required occasionally.
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Key Responsibilities:

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• Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
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• Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
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• Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
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• Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
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• Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
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• Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
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• Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning.
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• Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
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• Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations
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Other Important Responsibilities:

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• Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed.
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• Thorough documentation of existing processes and new process development, inclusive of progressive results, specific equipment parameters and work instructions where appropriate.
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• Other miscellaneous duties as assigned.
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Qualifications:

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• Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field).
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• A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
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• Proven experience in yield improvement, root cause analysis, and process troubleshooting.
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• Familiarity with NPI processes, including process validation and production readiness.
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• Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
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• Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP).
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• Excellent communication and collaboration skills across shifts and cross-functional teams.
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• Willingness to work on the afternoon shift (11 PM – 7 AM) and occasionally support coverage across other shifts as needed.
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• Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
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• Six Sigma Green Belt or Lean certification.
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• Hands-on experience with automation systems, sensors, or high-throughput equipment.
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Physical requirements and work environment:

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• Must be able to lift 20 lbs;
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• Must be able to sustain office work for 8+ hours per day including the following:
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• Sitting in an office chair
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• Typing
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• Reaching for the telephone
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• Standing at office equipment
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• Hearing for phone use
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• Sight for computer use
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• Must be able to sustain factory work as needed including the following:
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• Standing at machinery
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• Reaching and pulling to operate machinery
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• Sight for machinery operation
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• Walking through shop
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• Office environment is of moderate noise level.
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• Shop noise levels are such that protective ear-coverings are recommended.
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