Sr. Engineer, Defect Analysis (Electronics Device Analysis)

Department: Quality

Employment Type: Full Time (Exempt)

Reports to: Manager, Defect Analysis

Location: Holland, MI

Work Arrangement: On-site

Schedule: Monday – Friday, standard business hours (may vary based on business needs; occasional support outside normal business hours required for international coordination)

Position Summary

As a Defect Analysis Sr. Engineer, you will conduct analysis of BMS (Battery Management System) and other electric components of lithium-ion battery packs. You will also conduct reproduction experiments under specific conditions. This role is responsible for identifying the clear root cause of field issues, serving as a central point to improve quality, and providing safe and reliable products to customers.

Responsibilities

• Organize and streamline processes and procedures

• Create instruction and diagnostic manuals

• Derive root cause through on-site investigation, lab testing, and tear-down analysis

• Analyze structural and design safety risks of automotive and battery systems

• Analyze defect causes using precision analysis equipment

• Conduct reproducibility experiments to verify the probable cause of field issues

• Maintain cleanliness at the work site in accordance with 5S3R standards (Sort, Set in order, Shine, Standardize, Sustain; Right Location, Right Quantity, Right Container)

• Perform other duties as assigned

Qualifications & Experience

• Bachelor's degree in Electrical Engineering, Electronic Engineering, or a related field

• 7+ years of BMS development work experience

• Strong understanding of electrical and electronic circuits, including basic circuit theory and operating principles

• Fundamental problem-solving skills related to electrical and electronic components and systems

• Hands-on experience in electrical and electronic circuit analysis

• Experience diagnosing circuit-level issues and performing root cause analysis

• Experience working with BMS, power supply systems, sensors, and protection circuits

• Experience in an automotive manufacturing environment or with EV/PHEV-related projects is a plus

Skills & Competencies

• Ability to work comfortably both independently and in team environments

• Results-oriented mindset with strong perseverance

• Critical thinking and problem-solving skills

• Project and process management skills

• High attention to detail

• Technically proficient and motivated for continuous improvement

• Knowledge of vehicle-related electrical and electronics systems

• Proficiency in MS Office Suite

• Ability to work flexible hours occasionally to support related teams

Work Environment & Physical Requirements

• Work is performed in both office and manufacturing environments

• Regular interaction with manufacturing operations and cross-functional teams

• May require extended periods of sitting, standing, and walking throughout the facility

• Must be able to use required personal protective equipment (PAPR) when entering designated manufacturing areas

• Must be able to work a flexible schedule as needed to support manufacturing operations and meetings with global teams in different time zones