Senior Design Lead Manufacturing Engineer

HCLTech is looking for a highly talented and self- motivated Senior Design Lead Manufacturing Engineer to join it in advancing the technological world through innovation and creativity.

Job Title: Senior Design Lead Manufacturing Enginee

rJob ID: 12335

2Position Type: Full-tim

eLocation: Boston, MA / Onsit

e
Role/Responsibiliti

esLead the design and development of assembly fixtures, inspection fixtures, test fixtures, robotic tooling, handling fixtures, gauges, welding fixtures, jigs, and production aid

s.Gather requirements from Product Engineering, Manufacturing Engineering, Quality, Operations, Automation, Maintenance, and Production team

s.Translate manufacturing, quality, safety, ergonomic, and product requirements into effective fixture and tooling solution

s.Develop innovative tooling concepts to improve product quality, process capability, throughput, operator safety, and manufacturing efficienc

y.Support Design for Manufacturing (DFM), Design for Assembly (DFA), and continuous process improvement initiative

s.Analyze fixture functionality to ensure repeatability, accuracy, durability, and ease of operatio

n.Create fixture concepts, detailed 3D models, assemblies, fabrication drawings, and complete design documentation package

s.Perform concept design, detailed design, and 2D detailing activities using CAD softwar

e.Develop manufacturing-ready drawings including GD&T, tolerance requirements, BOMs, assembly instructions, and fabrication specification

s.Conduct tolerance stack-up analysis, fixture locating scheme development, datum structure definition, and dimensional validatio

n.Design fixture mechanisms including slides, lift systems, clamps, adjustable units, pneumatic devices, sensor integration, and automation interface

s.Validate fixture designs for manufacturability, maintainability, reliability, serviceability, and operator safet

y.Select and integrate standard components including locators, clamps, sensors, actuators, and tooling hardwar

e.Perform structural evaluations, payload assessments, and functional verification to ensure tooling meets operational requirement

s.Lead fixture design reviews with Product Engineering, Manufacturing Engineering, Quality, Operations, and Production team

s.Collaborate with customers to review tooling concepts, design maturity, validation plans, and manufacturing requirement

s.Present design solutions and incorporate stakeholder feedback throughout the development proces

s.Ensure tooling designs meet customer specifications, manufacturing standards, and project objective

s.Support formal design approvals, drawing releases, and engineering sign-off activitie

s.Provide technical guidance and requirements to offshore design teams and global engineering resource

s.Review concepts, 3D models, drawings, and technical documentation generated by remote team

s.Resolve design issues and ensure compliance with engineering standards and customer requirement

s.Coordinate project activities to ensure on-time delivery of tooling program

s.Partner with tooling suppliers, machine shops, fabrication vendors, and automation integrator

s.Review supplier quotations, technical proposals, fabrication methods, and project schedule

s.Support fixture fabrication, assembly, inspection, buyoff, and acceptance activitie

s.Troubleshoot manufacturing and assembly issues during tooling build and implementatio

n.Monitor supplier performance related to quality, cost, and delivery objective

s.Conduct tooling acceptance reviews, factory acceptance testing (FAT), and production readiness assessment

s.Support prototype builds, engineering builds, pilot production, and manufacturing launche

s.Oversee fixture installation, commissioning, debugging, and process validation activitie

s.Conduct fixture qualification, capability studies, repeatability evaluations, and dimensional verificatio

n.Support APQP, PPAP, PFMEA, Control Plans, process validation, and production readiness activitie

s.Drive corrective actions and tooling improvements based on validation and production feedbac

k.Identify opportunities to improve tooling reliability, performance, maintainability, and manufacturing efficienc

y.Support engineering change management and fixture modifications resulting from product or process change

s.Develop and maintain operating procedures, maintenance instructions, spare parts lists, and technical documentatio

n.Mentor junior engineers and designers while promoting standardized fixture design methodologies and best practices...Qualifications & Experien

ce
Minimum Requireme n

ts Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Mechatronics Engineering, Robotics Engineering, or a related technical discipli

ne.7+ years of experience in fixture design, tooling design, manufacturing engineering, automation tooling, or production equipment developme

nt.Strong experience in concept design, detailed 3D modeling, and 2D detailing of manufacturing fixtures and tooling syste

ms.Proficiency with CAD software such as SolidWorks and AutoC

AD.Experience creating fabrication drawings, assembly drawings, BOMs, and GD&T documentati

on.Strong understanding of machining, fabrication, welding, assembly, inspection, and manufacturing process

es.Experience working in cross-functional engineering and manufacturing environmen

ts.Ability to manage multiple projects and priorities simultaneous

ly.Experience supporting New Product Introduction (NPI), manufacturing launches, and industrialization progra

ms.Experience coordinating with offshore design teams and global engineering organizatio

ns.Strong knowledge of fixture locating principles, datum structures, dimensional control, and tolerance analys

is.Experience designing automation-ready fixtures, EOAT, robotic tooling, and sensor-integrated syste

ms.Familiarity with APQP, PPAP, PFMEA, Control Plans, MSA, and production validation methodologi

es.Experience managing tooling suppliers, fabrication vendors, and equipment procurement activiti

es.Knowledge of machine safety standards, ergonomics, and manufacturing risk assessmen

ts.Experience with PLM systems such as Teamcenter, Windchill, or Enov

ia.Advanced fixture and tooling design experti

se.Strong mechanical design and manufacturing process knowled

ge.Proficiency in GD&T, tolerance stack-up analysis, and dimensional validation techniqu

es.Ability to convert evolving product and manufacturing requirements into practical tooling solutio

ns.Strong customer-facing communication, presentation, and design review skil

ls.Effective project leadership and stakeholder management capabiliti

es.Experience leading global engineering collaboration and offshore design coordinati

on.Strong problem-solving, root-cause analysis, and continuous improvement minds

et.Ability to manage multiple tooling programs in a fast-paced manufacturing environme

nt.High attention to detail with a focus on quality, safety, manufacturability, reliability, and cost optimizati

on.
Pay and Benef

its Pay Range Minimum: 93,000 per y

ear Pay Range Maximum: 122,000 per y

ear
HCLTech is an equal opportunity employer, committed to providing equal employment opportunities to all applicants and employees regardless of race, religion, sex, color, age, national origin, pregnancy, sexual orientation, physical disability or genetic information, military or veteran status, or any other protected classification, in accordance with federal, state, and/or local law. Should any applicant have concerns about discrimination in the hiring process, they should provide a detailed report of those concern s to View email address on click.appcast.io h.com for investiga

tion.
Compensation and Be

nefitsA candidate’s pay within the range will depend on their work location, skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision, pharmacy, life, accidental death & dismemberment, and disability insurance; employee assistance program; 401(k) retirement plan; 10 days of paid time off per year (some positions are eligible for need-based leave with no designated number of leave days per year); and 10 paid holidays per

year.
How You’

ll Grow
At HCLTech, we offer continuous opportunities for you to find your spark and grow with us. We want you to be happy and satisfied with your role and to really learn what type of work sparks your brilliance the best. Throughout your time with us, we offer transparent communication with senior-level employees, learning and career development programs at every level, and opportunities to experiment in different roles or even pivot industries. We believe that you should be in control of your career with unlimited opportunities to find the role that fits y