Machine Operator - Melt Deck/Refractory (2nd Shift)

Full-time

Job Description
Refractory and Melt Deck production associates complete a variety of operations tasks that promote the efficient melting and mixing of iron in the Spin Line department. This role requires employees to take on added technical/mechanical responsibility. They are required to learn mechanical and metalogical skills to ensure the mix of pour is ideal for the entire process.

Essential Functions:

Operate overhead crane to move raw material from raw material yard to charge cars for melting process and transfer iron to holding furnace

Weigh material

Monitor and add alloys as needed

Perform temperature checks on the electric melt furnace

Slag furnace removing impurities from 2650 - 2800 degree molten iron

Charge and operate the furnace to melt the materials for the full melt cycle

Enter and retrieve data from the computer

Perform routine preventive maintenance

Pour molten iron from furnace to transfer ladle

Sintering and cold starts

Maintain a clean work environment in accordance with the 5S guidelines

Operate industrial powered equipment

Perform all other duties as assigned

Knock out, pour, and rebuild the following:

Runner Box, I- Ladles, and Slag Poles

Complete the weekly PMs on melt furnace, which includes:

Knocking out slag from the furnace wall

Inspecting furnace lining

Repair furnace lining

Set furnace up for the next operating day and load travel car

Melt Trough, repair and or rebuild

Rebuild melt furnace

Remove condo

Cut trench in old lining

Set furnace to push out old liner

Push out old liner

Clean and inspect furnace wall

Repair furnace wall, grouting back areas of concern

Prepare furnace for relining

Set forms and prepare for materials to reline furnace

Use proper procedures for adding of materials for relining furnace

Perform relining and set up furnace for starting of centering cycle.

Vessel dismantling and rebuilding

Disassemble vessel

Knock out old materials and clean

Prepare vessel for reassemble

Pore lining and reassemble and set vessel up for test

Set vessel on heat to dry

Bull ladles knock out and repour

Be able to repair 50-ton furnace and #1 and #2 trough on the spin line

Install and repair all refractory work related to operations, including furnaces, iron ladles, troughs, runner boxes, slag paddles, intermediate ladles, installing nozzles, etc. Example: chip out the old lining from a furnace and install new lining

Inspect equipment to detect faulty performance and conditions, to avoid breakdown

Document information daily related to refractory work

Backup Melt Crane Operator / Transfer Ladle Operator / Melt Furnace Operator

Operate industrial-powered equipment

Crosstrain other employees as required

Perform all other duties as assigned

Qualifications:

Minimum Qualifications High School Diploma or GED required Ability to obtain certification to drive industrial powered equipment (example: Fork Truck)

Physical Demands:

Moderate to heavy physical effort (lift/carry up to 50 lbs with assistance)

Ability to go up and down stairs multiple times per day

Prolonged, extensive, or considerable standing/walking

Lift supplies/equipment

Pushes/pulls or moves/ lifts heavy equipment/supplies, with assist depending on weight

Manual dexterity and mobility

Considerable reaching, stooping, bending, kneeling, crouching

Far Acuity: ability to see clearly at 20 feet or more

Near Acuity: ability to see clearly at 20 inches or less

Depth Perception: ability to judge distance and space relationships

Field of Vision: ability to see peripherally

Accommodation: ability to adjust vision to bring objects into focus

Environmental Conditions Extreme heat exposure when working around slagging furnace. Temperature Changes: Variations in temperature from hot to cold depending on weather.
Hendrickson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
Benefits
We offer a full complement of benefits that include medical, dental, and vision insurance; life, travel, and disability insurance; a flexible spending account; 401K plans; a pension plan; paid holidays and vacation. We also offer financial assistance programs if you decide to adopt a child or want to pursue further education. We have a comprehensive wellness program and an Employee Assistance Program, that supports individuals in the proactive management of their overall health and wellness.

Apply

Vacancy posted 7 hours ago

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