Industrialization Engineer

Industrialization Engineer


Pittsburgh, PA (onsite)


Long term


Contract/FT both

Mandatory:


Industrialization Eng is similar but is the review and improvement of the task sequence to reduce production times and set methods targets, improve plant layout, suggest and develop new processes to reduce cost of production.


Rail/Locomotive domain is must

INDUSTRIALIZATION ENGINEER


Purpose of the Job


Implement and apply Lean manufacturing tools in projects executed by Services, as well as implement the execution of tools developed to improve the efficiency and effectiveness of maintenance.


Develop continuous improvement methodology in Operations.


Collaborate to meet the objectives established by the management for Maintenance Projects.

Responsibilities
• Definition of the way forward in the execution of the activity:


o - Critical path / work balance / task sequence


o - Workshop layout / workstations


o - Logistics flows (parts & tools location, double bins, kitting, Kanban...)


o - Value stream mapping & takt time analysis
• Definition of the operations, the sub-operations and the tasks of each maintenance task to ensure compliance with Maintenance Plan
• Creation and update of the Maintenance exams (operations and sub-operations) in SES
• Development of industrial documentation: work instructions / SOS for the processes, etc.
• Real-time monitoring of maintenance operations ensuring compliance with the established standard or analyzing any possible deviation
• Standardization of processes
• Equipment / jigs / tools: definition of needs (design, building or purchase, installation and validation)
• Application of PDCA cycles to improve maintenance processes
• Detection of needs in the workshop and propose improvements
• Implementation Lean processes to optimize resources
• Implementation of visual management
• Creation and follow-up of KPIs and reports
• Analysis of SES KPI's, measurement points and control sheets to study improvements in the Maintenance Plan
• Collaboration in the planning of the shift activities and resources: work balance
• Collaboration in the improvement of the management system
• Analysis of incidents based on BTS functional structure and load-capacity balance (preventative versus corrective)
• Collaboration to ensure that the Project calibration plan is met
• Ensure the achievement of service quality indicators
• Compliance with Quality, Environmental, Safety and Occupational health regulations
• Notification of incidents / near misses that affect Railway Safety to its hierarchical superior and EHS managers.

Measurement
• Continuous improvement map / standardization of maintenance exams
• Management of main KPI's / Drive main KPI's
• Contribution to the community of continuous improvement: benchmark, audit, training
• Contribution to improve the level of visual management
• Improvement in the efficiency of the processes

Educational Requirements


Mandatory: Bachelor's degree in Industrial Engineering or similar


Desirable: Master's degrees in Industrial Engineering or similar

Experience


Mandatory:
• Minimum of 2 years of experience within continuous improvement environment
• Experience in the Railway industry or similar (as aeronautical sector)
• Experience with Lean methodology
• Knowledge in SAP ERP system - user level
• Knowledge of general tools: Office suite in advanced level

Desirable:
• Experience in the Railway industry, preferably within a maintenance environment
• Knowledge of SAP, GSI or other ERP system
• Knowledge of Excel Macros programming in Visual Basics