Senior Manufacturing Engineer- Integration

About Varda

Low Earth orbit is open for business. Varda is accelerating the development of commercial space infrastructure from in-orbit pharmaceutical processing to reliable and economical reentry capsules. Vardas W-Series vehicles are built designed and operated by Varda in-house including the pharmaceutical processing payloads the capsules the C-PICA heat shields and the satellite buses.

From life-saving pharmaceuticals to more powerful fiber optics there is a world of products used on Earth today that can only be manufactured in space. Varda is accelerating innovation in the orbital economy by creating both the products and infrastructure needed so space can directly benefit life on Earth. Our mission is to expand the economic bounds of humankind.

Our team is uniquely suited to accomplishing this goal with leadership and staff comprised of veterans from SpaceX Blue Origin major pharmaceutical companies and Silicon Valley. Varda was founded in January 2021 by Will Bruey and Delian Asparouhov with significant backing from world class investors including Khosla Ventures Lux Capital Founders Fund Caffeinated Capital General Catalyst and Also Capital.

Varda is headquartered in El Segundo California where we have offices and a production facility where our vehicles equipment and materials are built integrated and tested. Varda also has offices in Washington DC and Huntsville AL.

Join Varda and work to create a bustling in-space ecosystem.

About This Role

As the Senior Manufacturing Engineer - Integration at Varda you will be the central orchestrator of spacecraft final assembly responsible for the processes sequence and documentation that bring every subsystem together into a complete flight-ready vehicle. You will own integration procedures from subassembly mating through final closeout working at the convergence of structures propulsion avionics and TPS to ensure every build is executed accurately safely and on schedule. This role demands exceptional situational awareness meticulous attention to process discipline and the confidence to resolve conflicts between subsystems in real time on the factory floor. If you thrive on complexity and find satisfaction in watching a spacecraft come together under your direction this is the role for you.

Responsibilities

• Own spacecraft integration sequences and procedures from subassembly mating through final vehicle closeout and acceptance
• Develop maintain and continuously improve assembly travelers and integration work instructions that sequence all subsystem interfaces correctly
• Serve as the primary interface between manufacturing and all engineering disciplines (structures propulsion avionics TPS) during vehicle integration
• Identify and resolve interface conflicts clearance issues and assembly sequence problems before they impact build schedule
• Lead integration readiness reviews and ensure all pre-integration checkpoints cleanliness FOD sweeps torque records pin-to-pin checks are completed and documented
• Drive root cause analysis and RCCA for integration non-conformances; disposition MRBs in coordination with design engineering
• Track integration metrics (planned vs. actual cycle time NCR rates rework hours) and implement targeted improvements to hit cadence goals
• Define tooling and lifting/handling equipment requirements for safe vehicle integration operations

Basic Qualifications

• B.S. in Mechanical or Systems Engineering or a related discipline with consideration given to equivalent professional experience (typically 36 years)
• 3 years ofexperience in vehicle or system-level integration roles or final assembly within aerospace defense robotics or similar industries
• Strong understanding of how multiple subsystems (mechanical electrical fluid) interface within a vehicle assembly
• Experience developing and executing complex assembly or integration procedures
• Ability to manage competing priorities and make sound real-time decisions on the production floor
• Exceptional communication and coordination skills across multi-discipline teams
• Must be physically able to regularly lift 25 lbs. bend stoop and stand for extended periods while working directly with flight hardware

Preferred Skills and Experience

• M.S. degree in Mechanical Engineering or Electrical Engineering specialized in Embedded Systems Mechatronics Control Theory or similar or related discipline with consideration given to equivalent professional experience
• Experience as a lead integration engineer or integration ME on a launch vehicle satellite or spacecraft program
• Familiarity with integration and test (I&T) flows for complex aerospace vehicles including functional testing at each integration milestone
• Background managing integration of flight hardware from multiple subsystem suppliers or internal teams into a single vehicle
• Experience with configuration management and build record documentation in a regulated aerospace environment
• Knowledge of cleanliness and contamination control requirements for propulsion optical or precision mechanism integration
• Hands-on experience with vehicle handling cranes slings rotation fixtures and precision alignment tooling
• Prior work in a manufacturing environment actively scaling from unit builds to multi-vehicle concurrent production
• Experience conducting integration readiness reviews pre-mate inspections and post-integration functional checkouts

Pay Range

• Salary Range: $140333 - $202703/per year
• This role ison-site in El Segundo CA
• Leveling and base salary is determined by job-related skills education level experience level and job performance
• You will be eligible for incentives in the form of stock options and/or long-term cash awards

ITAR Requirements

Varda like all employers must ensure that its employees working in the United States are lawfully authorized to work in the U.S. Additionally our employees are exposed to and have access to certain export-controlled items. Because our employees are provided access to export-controlled items our policy is to only hire U.S. persons who are permitted to have access to our technology without an export license.

US person means: U.S. citizen U.S. lawful permanent resident or protected individual as defined by 8 U.S.C. 1324b(a)(3) (i.e. individual admitted to the U.S. as a refugee or granted asylum).

E-Verify Statement

Varda Space Industries Inc. participates in the U.S. Department of Homeland Security E-Verify program. The E-Verify program is an Internet-based employment eligibility verification system operated by the U.S. Citizenship and Immigration Services. Learn more about the E-Verify program.

E-Verify Notice Right To Work Notice

Varda Space Industries is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. Candidates and employees are always evaluated based on merit qualifications and performance. We will never discriminate on the basis of race color gender national origin ethnicity veteran status disability status age sexual orientation gender identity martial status mental or physical disability or any other legally protected status.

Required Experience:

Senior IC