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Process Safety Specialist

Kelly Science, Engineering, Technology & Telecom

Job Description

Kelly Engineering is seeking a Process Safety Specialist with one of our leading clients in the Specialty Chemical Manufacturing industries at their New Castle, DE plant.

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Please apply to learn more!

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Ideal Candidate

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  • 5+ years of process safety experience within a chemical manufacturing or specialty chemicals environment.
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  • Strong expertise in OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) compliance.
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  • Hands-on experience leading PHA/HAZOP, MOC, PSSR, and compliance audits .
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  • Bachelor's degree in Chemical Engineering (preferred) with strong knowledge of process risk analysis and pressure relief systems.
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  • Experience using PHAST or similar consequence modeling software; CSP certification is a plus.
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Role Summary

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  • The Process Safety Specialist is responsible for managing and maintaining Process Safety Management (PSM) and Risk Management Program (RMP) in compliance with OSHA and EPA regulations.
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  • The position ensures site conformance with corporate process safety standards and leads key PSM elements including hazard analysis, management of change, pre-startup reviews, and compliance auditing.
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Key Responsibilities

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  • Manage the site's Process Safety Management program
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  • Conduct Process Hazard Analyses (PHA) and manage corrective action plans.
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  • Lead Pre-Startup Safety Reviews (PSSR) for new or modified equipment.
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  • Administer the Management of Change (MOC) process.
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  • Perform PSM compliance audits and track corrective actions.
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  • Maintain the facility's EPA Risk Management Plan (RMP) and prevention programs.
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  • Serve as the site's process safety expert and advisor for SHE (Safety, Health & Environment) initiatives.
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Preferred Qualifications

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  • B.S. in Chemical Engineering preferred.
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  • Certified Safety Professional (CSP) preferred.
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  • 7-10 years in the chemical process industry.
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  • 3-5 years of PSM compliance experience.
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Preferred Experience with:

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  • Quantitative Risk Assessment (QRA)
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  • Reaction kinetics analysis
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  • Pressure relief calculations
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  • PHAST or similar process safety modeling software
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Vacancy posted 18 days ago
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