Sr Process Injection Molding Technician

Sr Process Injection Molding Technician

At Sunstar Americas, Inc., we firmly believe that our people are the foundation of our success. We foster a collaborative, innovative, and agile culture that ensures we deliver high-quality, innovative products to consumers and oral care professionals. Our team-oriented approach encourages creative thinking and nurtures a positive work environment and productive relationships. With dedication, hard work, and a shared vision, we can continue to make SAI a leader in our industry. Join us and become part of our global team, where together, we can achieve success and contribute to a better future.

Position Summary

The primary responsibility of the Senior Process Technician is to serve as a floor-based technical leader and mentor, supporting Engineering-led initiatives by executing approved protocols, participating in Kaizen activities, and ensuring injection molding and vision-based camera inspection system processes are stable, capable, and compliant. The secondary responsibility of this role is to provide hands-on technical leadership within the Molding Department as a scientific molding subject-matter expert, supporting validation execution, process optimization, and continuous improvement efforts. Secondary responsibilities also include hands-on technical leadership for vision-based camera systems such as Keyence in Molding, Bristling and Packaging.

Essential Job Functions

Execute machine, mold, and process validation activities (IQ/OQ/PQ) under the direction of Engineering and Quality.

Support validation documentation development as a technical SME, with primary responsibility focused on execution and data collection rather than document authorship or approval

Collect, analyze, and document molding process data during validation studies and engineering trials

Execute approved protocol activities and clearly communicate results, deviations, and observations

Support implementation of new equipment, molds, and process changes on the molding floor

Support implementation and operation of new vision cameras in molding, bristling and packaging equipment. Specifically: physical installation, vision programming and integration. Final integration would include corresponding with a responsible Controls Engineer to make final connections.

Assist Engineering with continuous improvement initiatives through data-driven analysis and experimentation

Ensure all validation and engineering support activities comply with internal procedures and applicable regulatory requirements

Communicate technical findings effectively to Engineering, Quality, and Manufacturing teams

Provide hands-on technical support to the Molding Department when not actively executing engineering or validation tasks

Troubleshoot molding process issues related to quality, scrap, cycle time, and process stability

Serve as a technical mentor to Process Technicians and Operators, reinforcing scientific injection molding principles and standard work

Support Kaizen events and continuous improvement initiatives focused on safety, quality, delivery, and cost

Assist with training efforts related to molding processes, validations, and best practices

Act as a liaison between Engineering and Manufacturing to support effective communication and execution of process changes

Help sustain process improvements through standardization and monitoring on the molding floor

Education

High School Diploma or GED required

Associate's degree or Bachelor's degree in Engineering (Mechanical, Manufacturing preferred but not required)

RJG Master Molder I certification required

RJG Master Molder II certification preferred but not required

Knowledge/Experience

510 years of injection molding experience, with the majority of time spent applying scientific injection molding principles

Basic Vision system experience, understanding of how vision tools work and open to formal training.

Hands-on experience in setting, optimizing, and troubleshooting injection molding processes using data-driven methodologies

Experience supporting or executing machine, mold, and process validations in a regulated manufacturing environment (medical device preferred)

Strong understanding of process capability, DOE fundamentals, and molding process robustness

Proven ability to work effectively in a fast-paced, hands-on manufacturing environment

Experience supporting cycle time reduction, scrap reduction, and continuous improvement initiatives

Strong written and verbal communication skills with the ability to clearly document technical activities and results

Ability to work cross-functionally with Engineering, Quality, and Manufacturing teams

Strong organizational skills and ability to manage multiple priorities

Demonstrated ability and willingness to mentor others and serve as a technical leader within the Molding Department

What Makes Sunstar Special

A business focused on health and wellness of people around the world

High Quality Products

Beautiful state-of-the-art facility

Diversity and Inclusion

Corporate Social Responsibility Program and partnership with charitable organization

Strong value placed on company culture

Excellent, comprehensive insurance coverage that includes Medical, Vision, and Dental benefits.

Opportunities for career growth and advancement

Employee discount on Sunstar products

401K retirement plan with employer match (Pretax and Roth options)

401K profit sharing contribution based on company performance.

Paid holidays and generous paid time off.

Pet, Legal and Identity Theft Insurance Plans

Competitive bonus

On-site caf

On Site Fitness Center

Corporate Perks Discount Program (Auto, Retail, Electronics, Entertainment, Computers, Personal Vacations, Cell Phones, Movie Tickets, Eating Out and Much More)

Holiday Lunches

Beautifully maintained walking trails

Hybrid Schedule (certain departments)

Numerous employee appreciation events throughout the year.

Recognition and Rewards Programs

Anniversary, Birthday and New Hire Announcements