Composite Technician

Job Description

Job Description

Position Specific Details:

• B- Shift: Monday – Thursday (2pm-12:30AM).
• C-Shift: Fri – Sunday (5am-5:30pm)
• D-Shift: Fri – Sunday (5:00pm – 5:30am)

Location: Rocket Park, Florida

Job Details and Requirements Section

1. Can you give us an overview of the project this resource would be working on and what the day-to-day activities would look like? Produce New Glenn rocket, protect outside of rocket from heat & cold. Training provided for all levels. OJT onsite.

a. Level 1 –applying thermal protection systems onto New Glenn hardware, surface preparation

b. Level 2 – adhesive application, bonding process, final verification/inspections

c. Level 3 – vacuum bagging experience, sealants in the aerospace environment, composite repairs, verification/inspections, will be w/A shift for the first 1-2wks for training.

2. Are there other positions or job titles with similar responsibilities and qualifications to the one we are hiring for in other companies? Someone coming from Northrop or Arctic Slope Regional Corporation (ASRC), vacuum bagging, TPS application on vehicles experience, aerospace manufacturing.

3. Is this new headcount or a backfill? New headcount

4. How large of a team are they working on? 40 technicians currently, need to build up to 64

5. Is team currently on site, remote or combination? Onsite - Rocket Park, FL

6. What does training for this role look like (if any)? Training on Shift A for all selected candidates. Training will include CBTs, safety, Rocket School, OJT and with SMEs.

7. Will any of the following be required for this position: overtime, on call, weekends, off hours? Everyone is working 1 additional day; B shift is working Mon - Friday and C/D shifts are working Friday - Sunday.

8. Is there any chance the role can extend to 24 months or convert to FTE? Yes, may look to extend past the 6 months.

Prescreen Questions (Every candidate needs to answer these at the top of resume)

1.) Of all the Aerospace or mechanical skills, you possess - what is your favorite to practice and utilize?

2.) Do you have Foreign Object Debris (FOD) and tool control Experience and If so, can you walk me through how you execute FOD and tool control at your present employer, while in the military, or at trade school?

3.) Can you walk me through the level of detail you utilize when you fill out technical logs and records or production orders for your customers?

4.) How do you achieve excellent customer service in aircraft/spacecraft production and maintenance?

5.) What does first time quality in any task mean to you, and what steps do you take to achieve it? 

Job Description:

We are seeking a skilled Technician in Integration Engineering who will leverage their technical expertise and leadership to ensure safe and efficient human spaceflight. This role involves setting up production areas, operating precision tools, and leading continuous improvement initiatives to support our mission of safe space exploration.

Key Responsibilities:

• Configure new production work areas with the necessary tooling and equipment to ensure efficient workflow and minimize any potential delays during the transition to high-rate manufacturing.
• Operate material handling equipment (forklifts, cranes, etc.) and precision calibrated tools (torque wrenches, micrometers, etc.) to maintain high safety and quality standards.
• Identify and implement continuous improvement projects for safety and efficiency, enhancing overall productivity.
• Drive the transition from development to production, proactively performing troubleshooting and maintenance as needed.
• Maintain clean and organized work areas following 5S principles to promote safety and operational efficiency.
• Tasks involve preparing and testing payload systems and hardware by applying TPS materials, conducting sealing, repairs, testing, and assisting with vehicle assembly and installation.

Team Focus & Domain Expertise:

In this position, you will be responsible for applying various thermal protection systems (TPS) onto New Glenn flight hardware according to written procedures, engineering models, drawings, and specifications at the Surface Coating Facility.

You will be responsible for Application of thermal protection systems (TPS) onto New Glenn flight hardware Performing surface preparation, fixturing, adhesive application, gap filling, and vacuum bagging of large structures. Adhering to equipment requirements, methods, and sequences of operation to be followed in the fabrication of parts using materials such as sealants, primers, RTV adhesives, solvents, and consumable materials

You will perform second-party verifications and hardware inspections of engineering models, drawings, specifications, and written procedures.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to impact safe human spaceflight positively. Passion for our mission and vision is required!

Minimum Qualifications:

· 2 or more years of experience (for level 1) in aerospace manufacturing, integration, aircraft heavy depot level maintenance or another related field.

· Ability to interpret engineering drawings and specifications accurately.

· Experience with precision calibration tools including torque wrenches, micrometers, calipers, laser tracker, and optical measuring instruments.

· Ability to lift 50lbs and comfortable working at heights (work stands, ladders, lifts) and/or in confined spaces.

· Expertise in various applications, including adhesives, sealants, and thermal blankets.

· Proficiency in digital tools, including Windows and Microsoft Office applications.

· Must be a U.S. citizen, permanent resident, or legally admitted refugee.

Preferred Qualifications:

· A&P Airframe and Powerplant License

· Aerospace technician certification or similar.

o Industry certification, trade school training and/or degree in related field.

o Experience with cryogenic systems, fluid assembly, and aerospace/launch vehicle assembly, crucial for ensuring the integrity and reliability of our spacecraft's propulsion systems.

o Knowledge of precision assembly processes and handling large aerospace components.

o Strong technical and leadership skills with keen attention to detail, essential for leading teams in complex integration tasks.

o Effective communication and collaboration skills in diverse teams to foster a positive work environment.

o Continuous improvement mindset and curiosity for optimizing processes, driving innovation.

• Experience working on aerospace payloads, fairings, capsules.
• ATF Certification for handling and/or installing explosives.
• Lean Manufacturing and/or Six Sigma certification.
• Willingness to work overtime.