Process Engineer - STEM (Electrochemical Machining)

Overview Job Description Summary: As the Process Engineer for Shaped Tube Electrolytic Machining (STEM), you will be the process owner responsible for leading STEM roadmap actions, qualifying and optimizing processes, and sustaining high‑yield, safe, and cost‑effective ECM/STEM production. You will work closely with senior engineers and lead cross‑functional teams to drive project execution, mentor engineers/technicians, and drive safety and quality compliance to deliver measurable improvements in capability, throughput, and cost. Responsibilities Support process development and lead process optimization, including parameter windows, tooling/feed strategies, and documentation; use advanced DOE and data analytics to improve stability and capability. Lead troubleshooting and Nonconformance Report (NCR) resolution; drive structured RCCA/8D and institutionalize corrective and preventive actions. Lead safety and compliance for the process: facilitate Process Hazard Analyses (PHA), manage Process Safety Management (PSM) elements, execute Management of Change (MOC), and apply Piping & Instrumentation Diagrams (P&IDs) for design and troubleshooting. Own electrolyte management: chemistry control (conductivity, pH, temperature), filtration/flow, electrolyte health, and waste handling in partnership with EHS; ensuring environmental and regulatory compliance. Author and maintain standard work, process instructions, and control plans for production use. Define equipment strategy: author URS/specifications, oversee FAT/SAT, installation, commissioning, and capability verification for power supplies, tooling/fixturing, electrolyte systems, and ancillary equipment. Correlate process parameters to product quality; align with Quality/Metrology on inspection plans, acceptance criteria, and process capability requirements. Lead cross‑functional execution (Engineering, Manufacturing, Quality, Maintenance, EHS, Supply Chain) on process improvements, uptime, and safe operations; manage schedules, risk registers, and stakeholder communication. Drive cost‑out and productivity: develop business cases, manage OPEX/CAPEX for involved process area, and deliver validated savings and capacity improvement. Coach, mentor, and provide day‑to‑day technical direction to junior engineers and technicians; may oversee contractors or interns. Stay current on chemical processing standards and best practices; identify and implement external innovations. Qualifications Bachelor’s degree in chemical engineering with 6 years of relevant engineering experience (manufacturing, process development, or oil & gas/chemical process engineering), including demonstrated ownership of complex processes or production lines.ORHigh School diploma and 10 years of experience (manufacturing, process development, or oil & gas/chemical process engineering), including demonstrated ownership of complex processes or production lines. Proven experience leading PHA/PSM activities and using P&IDs for process design and troubleshooting. Advanced proficiency with statistical methods and Design of Experiments (DOE)/Statistical Process Control (SPC); ability to set capability targets and deliver measurable improvements. Eligibility & U.S. Citizenship Requirements Use of technical data subject to U.S. Government export restrictions; posting is only for U.S. Persons (U.S. Citizens, lawful permanent residents, and protected individuals). Proof of status required prior to employment. 100% onsite position with intermittent travel (1–2 times per month) to Allentown, PA or other sites. Ability to work occasional off‑shift/weekend support for a 3‑shift operation. Access to U.S. export‑controlled information required; lock‑in status contingent on authorization from the U.S. Government. What Will Make You Stand Out Hands‑on experience with electrochemical machining (ECM/STEM) strongly preferred; ability to lead process qualification and scale‑up. Deep STEM/ECM expertise across tooling/fixturing, electrolyte systems, and process metrology; experience with nickel‑based superalloys. Strong ability to anticipate issues, remove roadblocks, and drive closure while keeping stakeholders aligned. Lean/Six Sigma credentials (Green Belt preferred; Black Belt a plus) with demonstrated DOE/statistical tool proficiency (e.g., Minitab/JMP). Experience in safety‑intensive chemical or oil & gas environments with strong MOC discipline. Innovative, hands‑on leader who elevates team capability and drives shop‑floor results. Strong communication and stakeholder‑management skills; demonstrated ability to lead cross‑functional teams and mentor others. Ability to prioritize and execute multiple initiatives in a fast‑paced production environment. Benefits Medical, dental, vision, and prescription drug coverage; health coach; employee assistance program. Retirement savings plan with company matching contributions; access to Fidelity resources and financial planning consultants. Tuition assistance, adoption assistance, paid parental leave, disability benefits, life insurance, 12 paid holidays, and permissive time off. Discretionary annual bonus eligibility. Relocation assistance provided. Equal Opportunity Employer GE Vernova is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status, or other characteristics protected by law. GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable). #J-18808-Ljbffr A01098 GE Vernova International LLC