Staff Engineer Material Engineering (Hybrid, Franklin Lakes, NJ)
$135.5k - $216.8kBecton Dickinson & Co
Staff Engineer position focused on advancing thermoplastic elastomer formulations from laboratory development to validated, scalable manufacturing processes. The role encompasses industrialization strategy, supplier management, process optimization, and cross-functional technical leadership within a hybrid work structure.
Responsibilities
- Lead industrialization of TPE formulations from pilot-scale through production-scale manufacturing
- Develop scale-up strategies for compounding, molding, sterilization, assembly, packaging, and storage
- Characterize material behavior, establish process windows, and translate findings into manufacturing controls
- Direct technical work with suppliers, molders, and contract manufacturers on formulation capability and quality systems
- Establish KPIV/KPOV relationships linking material and processing variables to component performance
Requirements
- Bachelor's degree in materials science, polymer science, chemical engineering, or related field
- Advanced experience in polymer/elastomer process development and manufacturing scale-up
- Demonstrated proficiency with DOE and engineering statistics applied to manufacturing
- Experience developing process windows, material specifications, and validation strategies
- Strong written and verbal communication with suppliers, teams, and leadership
- Proven ability to lead complex technical work across organizational boundaries
- Master's degree or PhD preferred; TPE/TPV or thermoset elastomer experience preferred
Vacancy posted 29 days ago
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