Sign up to access all features of our service.
  • Job search
  • Favorites
  • Create a CV
    New
  • Salaries
  • Subscriptions

Senior Mechanical Engineer

Full-time

AIM

About Us

AIM builds autonomy for the real world - robots that move mountains. Our systems combine software hardware robotics and mission-critical infrastructure into ruggedized safety-critical machinery operating in some of the harshest environments on earth. Our customers depend on our machines to work reliably in dust mud vibration shock loads thermal extremes and unpredictable jobsite conditions.

Mechanical engineering is at the foundation of this mission. Our hardware must be robust to all the conditions the machines work in tolerating shock vibration and environmental conditions from full desert sun to deep snow. The system must be field-serviceable and deeply integrated with autonomy electrical and software systems. We design mechanical systems that perform not just in CAD or simulation but in real-world chaos: misalignment wear debris hydraulic spray operator variability and global deployment.

Were scaling fast and building the mechanical engineering foundation that will define the next century of construction and autonomy.

About You

Youre a builder who thrives at the intersection of mechanical design robotics and field-hardened hardware. You design robust mechanical systems backed by strong engineering fundamentals - from defining & refining system requirements through prototyping and analysis to testing and verifying your designs. You move confidently between CAD analysis prototyping test & verification and field debugging.

You take end-to-end ownership of your subsystems - from concept to production and from test failures to corrective redesign. You work fluidly across electrical autonomy software and field deployment teams. You have high judgment in ambiguous situations and can connect mechanical decisions directly to customer outcomes and machine behavior.

You want to solve problems where precision durability safety and reliability matter; and where your designs directly power autonomous heavy equipment in the field.

About Us Together

Were going to change how the world builds. Along the way well take on mechanical engineering challenges such as:

  • Shock vibration and fatigue loads that exceed typical industrial design envelopes

  • High-precision mechanical integration of sensors compute and electronics

  • Environmental sealing against the harsh environments these machines operate in up to IP69K for protection from pressure washing

  • Structural design of steel weldments brackets housings and protective assemblies

  • Thermal management of electronic components and systems

  • Field variability installation constraints and operator behavior

  • Seamless integration of systems across a large range of machine types and models

  • Durability and reliability across global deployments

We will iterate quickly debate solutions confront the truth when designs fail and build mechanisms that elevate reliability over time. Well ship hardware that works not only in the lab but on dozers excavators and loaders operating in the elements.

If that excites you youre the kind of Senior Mechanical Engineer who will thrive here.

Responsibilities

What You Will Own

As a Senior Mechanical Engineer you will design and deliver the core mechanical systems that enable AIMs autonomous machines to operate safely reliably and predictably in the field.

Architect & Deliver Robust Mechanical Systems

  • Own major mechanical subsystems such as sensor suites compute enclosures LiDAR and camera mounts structural brackets safety housings and environmental protection systems.

  • Create concepts and designs for manufacturable field-serviceable solutions to challenging engineering problems.

  • Transform customer needs and product requirements into mechanical architectures and integration strategies across machine platforms.

Design Analyze & Model

  • Produce high-quality CAD (SolidWorks OnShape or similar) to communicate design intent and critical dimensions and properties to fabrication and manufacturing partners. Take CAD from quick concept and prototyping activities all the way to full production designs with detailed drawings tolerances and inspection plans.

  • Perform advanced mechanical analysis to inform you designs - from numerical analysis through to FEA as you consider material selection and designs to meet the environment your designs need to operate in including fatigue vibration shock and thermal considerations.

  • Evaluate tradeoffs between manufacturability reliability cost weight and serviceability.

Prototype Test & Validate

  • Prototype designs using internal and external fabrication resources; iterate quickly based on fit function and field feedback.

  • Execute rigorous verification plans including ingress testing vibration & shock testing thermal testing fit checks and field trials.

  • Conduct failure analysis and drive corrective-action loops that meaningfully improve robustness.

Integrate Across Disciplines

  • Collaborate closely with EE SWE Autonomy Systems TPMs Deployment Engineers and OEM partners to ensure seamless mechanical-electrical integration.

  • Clarify ambiguous requirements early by surfacing mechanical risks and installation constraints.

  • Ensure designs account for operator behavior jobsite realities and real-world tolerances.

Manufacture & Scale

  • Create detailed manufacturing drawings and documentation for production.

  • Work with vendors fabricators and assembly houses to build reliable supply chains and ensure manufacturability at scale.

  • Improve manufacturing yield and reduce manufacturing times through DFM and serviceability-driven design improvements.

Raise the Mechanical Engineering Bar

  • Mentor and guide junior and mid-level mechanical engineers; lead by example in design reviews and technical discussions.

  • Improve mechanical engineering practices: validation plans part libraries design patterns documentation and standards.

  • Help define what mechanical engineering excellence looks like at AIM.

Qualifications

Basic Qualifications

  • BS degree in Mechanical Engineering or equivalent practical experience.

  • 7 years of experience in mechanical engineering and product development.

  • Strong mechanical fundamentals: machine design structural analysis thermal analysis & modeling

  • Proficiency in CAD tools (SolidWorks OnShape or similar).

  • Experience performing component-level FEA and mechanical simulation.

  • Hands-on experience with prototyping bench/field testing environmental testing and failure analysis.

  • Experience working with component vendors sensor vendors and assembly houses.

  • Ability to work cross-functionally in collaborative fast-paced environments.

  • Ability to occasionally travel to production sites and customer deployments.

Preferred Qualifications

  • Experience designing ruggedized systems for construction mining agriculture or heavy equipment.

  • Experience designing welded structures steel mounting systems and fabrication-driven assemblies.

  • Experience with environmental sealing thermal management vibration/shock mitigation or fatigue engineering.

  • Working knowledge of electrical systems sensors compute integration or electromechanical assemblies.

  • Experience with welding machining metal fabrication and industrial manufacturing methods.

How Youll Stand Out

  • You design mechanical systems that are simple durable manufacturable and field-ready.

  • You turn ambiguous requirements into clear mechanical architectures.

  • You combine analytical rigor with practical field intuition.

  • You elevate validation quality documentation and cross-functional alignment.

  • You raise engineering standards through mentorship reviewing and mechanisms.

  • You own your subsystems end-to-end including failures redesigns and improvements over time.

What We Offer

  • Opportunity to build products that directly shape the future of autonomy and heavy equipment robotics.

  • High-impact ownership across AIMs autonomy stack and global deployments.

  • Collaboration with world-class engineers across software autonomy hardware and robotics.

  • Competitive compensation equity medical/dental/vision 401(k) life insurance.

  • Travel opportunities to customer jobsites across the U.S. Australia Europe Africa South America and more.

Why AIM

Joining AIM You Will

  • Solve a massive set of real-world problems that require scalable earth moving

  • Accomplish that via deploying and expanding cutting edge tech

  • Run your workstreams with the largest degree of autonomy

  • Have an opportunity for rapid growth and a large voice on the direction of the company

  • Receive company funded medical dental vision 401k life insurance gourmet food & perks

  • Experience a strong onsite collaboration (AIM offices labs and proving grounds on the east side of the Greater Seattle area)

  • Have an opportunity to travel to unique sites around the world (Americas Australia Africa & more)

Required Experience:

Senior IC

Vacancy posted 1 day ago
Similar jobs that could be interesting for youBased on the Senior Mechanical Engineer in Washington DC vacancy
  •  ...efficient, sustainable, and cost-effective. Through innovative HVAC engineering, electrical upgrades, building automation systems,...  .... About the Position Our client is seeking an experienced Senior Mechanical Engineer to lead the design and engineering of complex HVAC... 
    Senior
    For contractors

    Kimmel and Associates

    Washington DC
    2 days ago
  •  ...Senior Mechanical Engineer Job Description Lead exploration, prototyping, maturing and implementation of new technologies into functional medium volume prototypes to validate technical and product level functionality, use cases and tech maturity. Work alongside... 
    Senior
    Long term contract

    Fresh Consulting

    Washington DC
    1 day ago
  •  ...(SAR) , alongside advanced defense applications such as ground and airborne target tracking. We are looking for a Senior Mechanical Engineer to take ownership of the full lifecycle development of electromechanical hardware for a spaceborne radar payload .... 
    Senior
    Full time

    EVONA

    Washington DC
    2 days ago
  •  ...The Senior Mechanical Engineer is responsible for leading the design, development, analysis, and testing of mechanical systems and components. This role supports the full product lifecycle from concept through production and ensures designs meet technical, quality, and... 
    Senior
    Full time

    Maxtena, Inc.

    Washington DC
    3 days ago
  •  ...Are you ready to put your mechanical engineering expertise to work on projects that matter? LRS Federal LLC is seeking a seasoned Mechanical Engineer to join our growing team. If you thrive on tackling complex challenges, delivering innovative solutions, and have a passion... 
    Senior
    Flexible hours

    LRS Federal

    Bethesda, MD
    4 days ago
  • $145k - $200k

     ...for weapon systems. You will identify and implement changes to mechanical parts, connectors, fasteners, harnesses, brackets, and...  ...side-by-side with technicians, quality, procurement, and design engineering to transition products from prototype/design models to sustained... 
    Senior
    Full time
    Immediate start

    CoAspire

    Washington DC
    2 days ago
  •  ...further to learn how you could help make great things possible not only in your community, but around the world.In the role of Senior Mechanical Engineer (Pipe Stress), we'll count on you to:Perform pipe stress analysis and piping design for projects and prepare reports on... 
    Senior
    Contract work
    Work at office

    HDR

    Arlington, VA
    4 days ago
  • $130k - $190k

    Job TitleSenior Mechanical EngineerLocationBethesda, MD 20800 US (Primary)CategoryResearch, Development, and EngineeringJob TypeFull...  ...RequiredSecretJob DescriptionPrescient Edge is seeking a Senior Mechanical Engineer to support a federal government client.Benefits &... 
    Senior

    Prescient Edge

    Bethesda, MD
    1 day ago
  •  ...Senior Mechanical Design Engineer – Nuclear Steam Supply System (NSSS) The Opportunity Reporting to the Manager, NSSS Appurtenance Design, you will perform mechanical engineering assignments across the nuclear steam supply system — from system-level work through... 
    Senior
    Full time

    Thomas Thor

    Arlington, VA
    2 days ago
  • $90k - $120k

    Start designing tomorrow’s future! Buro Happold has an exciting opportunity for a talented Senior Mechanical Engineer to join our hybrid team in Washington, DC! As a Senior Mechanical Engineer you will have the opportunity to lead design for mechanical engineering across... 
    Senior
    Permanent employment
    Contract work
    Summer work
    Immediate start
    Flexible hours

    BuroHappold Engineering

    Washington DC
    1 day ago
  • $120k - $148k

    ARA is seeking a Senior Mechanical Engineer to support the design of equipment, tooling, and equipment interfaces for energetics chemical manufacturing systems and unmanned systems (UxS) programs supporting U.S. Government customers. This role spans a broad range of mechanical... 
    Senior
    Full time

    Applied Research Associates

    Arlington, VA
    1 day ago
  • $126.4k - $189.6k

     ...world’s leading integrated design practice. Our architects, engineers, interior designers, consultants, sustainability specialists...  ...design your place with Stantec.Your OpportunityWe are seeking a Senior Mechanical Engineer to help lead exciting and complex projects to join... 
    Senior
    Full time
    Contract work
    Temporary work
    Part time
    For contractors
    Casual work
    Work at office
    Local area
    Flexible hours

    Stantec

    Washington DC
    4 days ago
  • $114k - $172k

     ...them get to space — our world class Space Systems team is empowering some of the boldest and most ambitious space missions.SENIOR MECHANICAL ENGINEER IIAs a Senior Mechanical Engineer at Rocket Lab’s Silver Spring, Maryland location, you will lead development of... 
    Senior
    Permanent employment
    Local area
    Flexible hours

    Rocket Lab

    Silver Spring, MD
    2 days ago
  • $110k - $125k

    OverviewSeeking an experienced Senior Naval Architectto support The USCG Ship Design Team...  ...for major acquisition efforts.Review engineering designs and shipbuilder deliverables for...  ...Marine Engineering, Naval Architecture, Mechanical Engineering, or related technical field... 
    Senior
    Work at office
    Remote work

    AMERICAN SYSTEMS

    Washington DC
    3 days ago
  • $95k - $135k

     ...Job Description In this role you’ll work as Project Engineer on industrial, educational, health care and commercial facilities...  ...Qualifications P.E. certification 7 + years HVAC, Mechanical Piping, and Plumbing Design experience required BS in... 
    Senior

    gpac

    Arlington, VA
    3 days ago
  •  ...Responsibilities: Lead packaging engineering activities for sterile and non-sterile medical devices throughout the product lifecycle. Develop, execute, and maintain packaging design verification and validation activities. Author and review packaging validation... 
    Senior
    Full time
    Contract work

    Medix™

    Washington DC
    5 hours ago
  •  ...Senior Mechanical Engineer The Senior Mechanical Engineer position is a full-time exempt position. The Senior Mechanical Engineer will be responsible to develop mechanical designs and/or drawings, performing structural analysis, and support manufacturing and hardware... 
    Senior
    Full time
    Local area

    Cummings Aerospace

    Arlington, VA
    2 days ago
  • $48 per hour

     ...New Position: Senior Mechanical Engineer Location: Beverly, MA Customer: Axcelis Technologies Keywords: Mechanical design, vacuum system, semiconductor Rate: $48/hour all inc. Visa Details: H1b/OPT/GC/USC 100% onsite BR: 1653708BR... 
    Senior
    H1b

    PeopleNTech

    Alexandria, VA
    2 days ago
  •  ...Job Description We are hiring for a Senior Mechanical Engineer with 8+ years of HVAC and Plumbing design experience to join our Washington D.C team! We are looking for a licensed Professional Engineer with experience in all aspects of design and documentation... 
    Senior
    Work at office
    Local area

    Selectek

    Washington DC
    5 days ago
  • $135k - $190k

     ...Senior Mechanical Engineer TSC is seeking a highly motivated and skilled Senior Mechanical Engineer to support work at the Naval Research Laboratory. This position offers the opportunity to directly impact high-priority Navy missions. The Senior Mechanical Engineer... 
    Senior
    For contractors
    Work experience placement
    For subcontractor
    Flexible hours

    TSC Corp

    Washington DC
    2 days ago
  • $70 - $95 per hour

     ...Simplifying the Complex. Simplexity is a product development engineering firm, hired by leading technology companies to design their...  ...POSITION DESCRIPTION Simplexity is seeking a hands-on senior mechanical engineer to work embedded with our team at a Seattle-area client... 
    Senior
    Hourly pay
    Contract work
    Temporary work
    For contractors

    Simplexity Product Development

    Washington DC
    a month ago
  •  ...Description This is a full-time remote role for a Packaging Engineer. The Packaging Engineer will be responsible for designing and...  ...Research and Development (R&D) Project Management skills Mechanical Engineering skills Strong analytical and problem-solving... 
    Senior
    Full time
    Remote work
    Flexible hours

    Pacific Packaging

    Washington DC
    3 days ago
  • $126.4k - $189.6k

     ...world's leading integrated design practice. Our architects, engineers, interior designers, consultants, sustainability specialists...  ...Stantec. Your Opportunity We are seeking a Senior Mechanical Engineer to help lead exciting and complex projects to join... 
    Senior
    Full time
    Contract work
    Temporary work
    Part time
    For contractors
    Casual work
    Work at office
    Local area
    Flexible hours

    Stantec

    Washington DC
    4 days ago
  • $146.4k - $219.6k

     ...Senior Mechanical Engineer At Henderson, we're about more than just buildings. We're about the people, experiences, and longevity of a building. We're a company of problem-solvers and innovators known for our technical excellence and ability to provide out-of-the-box... 
    Senior
    For contractors
    Casual work
    Work at office
    Flexible hours

    Henderson Engineers

    Washington DC
    3 days ago
  • Wiley|Wilson, a 100% employee-owned architecture and engineering firm, is looking to add a seasoned Senior Mechanical Engineer with expertise in district utilities to our Alexandria, VA office. This role is ideal for a driven professional eager to help grow our established... 
    Senior
    Work at office
    Work from home

    Wiley & Wilson

    Alexandria, VA
    5 days ago
  • $120k - $130k

     ..., contact center operations, information technology, software engineering, program management, strategic communications, engineering, and...  .... Position Overview Pantheon Data has a need for a Senior Naval Architect that is looking to continue their maritime experience... 
    Senior
    Work at office
    Local area
    Remote work
    3 days per week

    Pantheon Data

    Upper Marlboro, MD
    3 days ago
  •  ...Kela Technologies (Kela Defense) is seeking a mechanical design engineer to own end-to-end development of a small, safety-critical munition housing for a FPV-class airframe. You will work with HW/SW leads to define interlocks, tolerances, and manufacturability, and you... 
    Senior

    Jobleads-US

    Washington DC
    3 days ago
  •  ...Job Details: Senior Mechanical Engineer – HVAC/Plumbing A growing multidisciplinary engineering firm is seeking a Senior Mechanical Engineer with 8+ years of consulting experience to lead HVAC and plumbing projects and support continued growth. This is a client... 
    Senior
    Work at office

    Liberty Personnel Services, Inc.

    Washington DC
    15 days ago
  • $85k - $195k

     ...Job Description Job Description Job Summary Mechanical Engineer (Intermediate to Senior) TEEMA Full-time Hybrid | Seattle, WA, United States Join a highly respected building science and engineering consultancy that is expanding its mechanical engineering... 
    Senior
    Full time
    For contractors

    TEEMA

    Washington DC
    a month ago
  •  ...Senior Mechanical Engineer Full job description At APTYX, w e are an integrated design firm using our Aptitude and Experience to improve the world by providing state-of-the-art molded medical devices and Dip Coating/Molding systems. If this sparks your... 
    Senior
    Full time
    For subcontractor

    Aptyx

    Washington DC
    a month ago

Do you want to receive more vacancies?

Subscribe and receive similar vacancies to Senior Mechanical Engineer. Be the first to apply!